2002 G500 build/ restoration/ conversion photo thread




Putting it back together is going to be a fun challange.... )) trying to keep all nuts and bolts organized in zip lock bags.
Im enjoying every moment working on this G-Wagon




After doing some research, I found out that seatbelts on Mercedes W164 are "similar" to W463 seatbelts. So I purchased 4 black seatbelts from W164 at $25 each. I will need to swap out buckles and have the webbing re-stitched at a cost of $40 for 4 belts.
Total seatbelt swap out is only going to cost me $140. That's the cost of one used W463 seatbelt ))








Yes, quite a bit of the interior parts that are interchangeable. Not allot but some. For example, the rear heater vent thats in the center console, right behind the armrest... thats from W210.
BTW, beauty job on sharing what you have done so far. The time and energy it takes for you to do this will be appreciated for years! Well done.




The rest of the functions go through additional seat modules, ECU's, wiring and fuses.
I purchased seats without seat modules and used my original seat control module to get it to function just like the stock G500 seat.
I belive in order to get all the functions to work, it will require additional wiring, fuses, seat control modules, etc.... not something I wanted to deal with.
I put km's on my truck like it's my job...because it is, so even the pulse feature would rock my world.
Keep up the sharing! I love this thread!
The Best of Mercedes & AMG

Are you coming up with a replacement for the outdated Comand system? What are you intending to use?




I am also going to install all new window regulators. The driver side has been replaced with the new version by the previous owner, but I'll also replace it just to have all new ones all around.
I did overhall all door exterior door handles already, they should be for a while.
As for the command unit, I'm facelifting the center console to the 2011 look, going to insall command unit from 2006 C - class. I know CD player that's in the trunk is not going to work since new units don't use fiber optics, but I'm ok with that, I'll just wire it to play music from my phone.
Last edited by Kobzarhomes; Dec 8, 2016 at 10:44 AM.

I am also going to install all new window regulators. The driver side has been replaced with the new version by the previous owner, but I'll also replace it just to have all new ones all around.
I did overhall all door exterior door handles already, they should be for a while.
As for the command unit, I'm facelifting the center console to the 2011 look, going to insall command unit from 2006 C - class. I know CD player that's in the trunk is not going to work since new units don't use fiber optics, but I'm ok with that, I'll just wire it to play music from my phone.
I'd don't think that you will miss the CD player because I've had to replace mine 3 times. That generation fiber optic system is a joke.
Do you think we could have pics of the modifications you did to the doors - I'm especially interested in the door mechanisms on the interior as well as the Comand unit from the 2006 C class. Physically, is it a drop in or does it take modification? Does that unit allow control from the steering wheel as well as allow you to do hands free calling from your phone? As far as music goes remember you can bypass iTunes and have really CD or better quality music files on your phone. What was your source for the 2006 C-class unit? Did it come with a wood surround, etc? If it not too much trouble can we see iii and out of the car? What is your plan for navigation updates?
What are you going to do with the existing speaker systems?
I'd keep that door lifting mechanism as a spare. Never now when these are NLA.
Again kudos on your efforts. This is a real boon to us 2002 owners!
Last edited by grane; Dec 9, 2016 at 07:49 AM.




Yes, I don't care much for the CD player.
Right now the car is completely stripped and is getting prepped for complete overspray. Once I start re-assembling, ill be posting more pics.
As for the 2006 C-class command unit, you also need the crate from 2006 W203 that holds the unit in the dash in order for the unit to fit. No actual modification is needed. I will find out if the steering wheel functions work once I install the unit, I believe they should, but we will see.
In order to install the 2006 W203 command unit, you need dash buttons, wood trim and climate control from facelifted W463 or W203. Dash buttons have to be from facelifted W463, climate and wood trim can be from facelifted W203.
I don't care much for the command navigation unit, if it works, great, if not, I'm ok with it.
Ill keep speakers stock.
Thank you, I'm enjoying this process. Learning allot about the car and restoration process.




Cleaned some rust out from the roof gutters and above from under the trim that's above the windshield. Then primed it and laid a bead of urethane sealer ( just like factory) to keep the moisture out for many years to come.
Last edited by Kobzarhomes; Dec 12, 2016 at 11:53 PM.
Yes, I don't care much for the CD player.
Right now the car is completely stripped and is getting prepped for complete overspray. Once I start re-assembling, ill be posting more pics.
As for the 2006 C-class command unit, you also need the crate from 2006 W203 that holds the unit in the dash in order for the unit to fit. No actual modification is needed. I will find out if the steering wheel functions work once I install the unit, I believe they should, but we will see.
In order to install the 2006 W203 command unit, you need dash buttons, wood trim and climate control from facelifted W463 or W203. Dash buttons have to be from facelifted W463, climate and wood trim can be from facelifted W203.
I don't care much for the command navigation unit, if it works, great, if not, I'm ok with it.
Ill keep speakers stock.
Thank you, I'm enjoying this process. Learning allot about the car and restoration process.
Have you found the part number for the crate yet? I actually went to the dealership and ordered the "crate" for a 2011. BOTH parts ended up being the wrong ones..... The first was actually the part behind the crate, and the second was in no way a crate for mounting the radio. I saw that some people are using a white colors crate.......
Anyways, if you could give us the part number that would be awesome!
Thanks
**This is in no way a promotion of the website or the product**
I just think it looks awesome and I can't wait to see how much quieter it will make my wagon )))




http://www.ebay.com/itm/222269966409?_trksid=p2055119.m1438.l2649&ssPageName=STRK%3AMEBIDX%3AIT




Right now I'm just doing some random sanding and cleaning before the respray.
Not much to see... but ill keep posting as soon as there are some interesting progress.



