G550 Rust




This problem first came up last September when I noticed several areas of bubbling paint on the front and rear passenger doorsills. I brought this to the attention of Mercedes, and after some time they took the vehicle and repaired the damage. Now, six months and 1,000 miles later, there is oxidation forming next to the rear door hinge.
Needless to say, I’m very upset. It appears that I am far from the only person who has had to deal with this. I talked to an “executive representative” at Mercedes who said that because Mercedes already fixed some rust issues, there is nothing more they could do for me. This is a systemic issue that is due to poor metallurgy or paint application. There is no excuse for this.
I don’t know what to do at this point. The way I see it, the car needs to be repainted, but if the underlying metal is the problem, then new paint won’t do too much for me. I love the G and want to keep it forever, even if I end up buying a new one in the next year or so, but given the rust problems I’ve had with this one, AND MY PREVIOUS 2002 G500, and all the posts I’ve found online on the same problem, it seems like it may be a lost cause. How the hell did Mercedes get it this wrong? Any ideas on what I should do?
This problem first came up last September when I noticed several areas of bubbling paint on the front and rear passenger doorsills. I brought this to the attention of Mercedes, and after some time they took the vehicle and repaired the damage. Now, six months and 1,000 miles later, there is oxidation forming next to the rear door hinge.
Needless to say, I’m very upset. It appears that I am far from the only person who has had to deal with this. I talked to an “executive representative” at Mercedes who said that because Mercedes already fixed some rust issues, there is nothing more they could do for me. This is a systemic issue that is due to poor metallurgy or paint application. There is no excuse for this.
I don’t know what to do at this point. The way I see it, the car needs to be repainted, but if the underlying metal is the problem, then new paint won’t do too much for me. I love the G and want to keep it forever, even if I end up buying a new one in the next year or so, but given the rust problems I’ve had with this one, AND MY PREVIOUS 2002 G500, and all the posts I’ve found online on the same problem, it seems like it may be a lost cause. How the hell did Mercedes get it this wrong? Any ideas on what I should do?




If you do a Google search, you'll find that rust on relatively new G's is fairly common.




And there is no reason why Mercedes couldn't have used a better galvanization process, improved metallurgy or better paint on the truck. They didn't need to redesign the vehicle for that (at least for galvanization and paint)
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If you do a Google search, you'll find that rust on relatively new G's is fairly common.
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