Thought I'd post a build thread...
Tacoma:
https://www.tacomaworld.com/threads/...-heavy.480116/
Harley Sportster:
https://www.hdforums.com/forum/sport...formation.html
Tesla Model S
https://teslamotorsclub.com/tmc/thre...-thread.99853/
Tundra:
https://www.tundras.com/threads/mrs-...-thread.22491/
Normally I do the work for fun and then flip the vehicles to make some $$. It's stupid, but keeps me out of my wife's hair out in the garage. So I recently purchased a 2003 G500 from my sister who is the original owner. 98K miles and a very well taken care of California truck. The plan is to do a G63 conversion with 22's. Obviously the goal is to maximize my profit, so I'm sure some will disagree with my choices on parts/approach but the goal is to make it look as close to factory without spending OEM money. Keep in mind, this is an '03 and dropping 10K on parts is probably not in the cards... especially considering that's about 1/3 the vehicles value. Happy to answer questions that some may have while looking to do similar upgrades.
So let's get started...
Day I picked her up...
Pretty stock G500. Nothing too unique short of the SUPER ugly wheels - at least they're 20's.

Last edited by obz; Dec 29, 2019 at 08:28 PM.
Also picked up some new headlights from Taiwan. Halo LED and very nice quality. We'll see what they look like wired up, but I will say they aren't too shabby. Cost me ~$400.
Sitting in the garage after the drive back from California. You can also see my other "Benz" next to it. I know - harsh to call a Smart Car a Benz. Picked it up for a song for my daughter ($2K) - they'll be a little building going on with that car too. You can also see a few parts that I picked up while I was out in California sitting next to it. Bumper, Fenders, and some other goodies that I picked up from my buddy over at gwagenparts.
Getting a bath...
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Anyway, pics...
Getting ready to start...
Inner front fenders pulled...
Front fenders pulled off. If you do this, keep track of which screws go where. They'll lined up with the inner fender well holes. If you don't keep them in order, it won't line up and you'll sit there for hours trying to figure out where they all go. I took pics just to keep it straight. Also pulled out the fog lights in prep to take off the bumper.
Full front end off. Well minus the headlights. I'm getting ready to mock up the aftermarket parts prior to paint. I don't want to do adjustments after paint has been applied. Better to make sure it all fits first.
All this was pretty dang straight forward. Easiest truck I've ever pulled apart. It all just makes sense. No hidden screws/bolts. If you tackle this, just take your time. I'm no mechanic at all, but half of the difficulty is just getting under there and doing it.
The Best of Mercedes & AMG
With G63 grill, new front bumper, headlight surrounds, and G63 fenders...
With new vertical style G63 grill...
Personally I like that a lot better - I think I'll roll with that...
New headlights wired up - simple plug and play. I'm going to put HID's in there, but that's with just normal halogens. Look pretty good IMO...
And now mocked up with the Brabus body kit - not 100% sure I love it... I'll get it painted though and decide after I get it all put together...
Everything is already over at paint. When I first got the car I had my paint guy camera the color for a perfect match. When painting your car don't let the paint shop just use the OEM color code. Over the past 17 years this truck has seen tons of California sun - fading the paint. If he just used the color code it wouldn't match. Anyway, I trust him 150%. He's done a TON of painting for me over the years - I joke with him that I should own 50% of his shop by now.




Styling isnt my cup of tea but I do like the wider fenders. A set of H&R Spacers to get the wheels out wider would look damn good too.
I agree about matching paint and not just ordering paint by code. My shop removes the fuel door to match new paint to that.
Either way, looking forward to everything being all one color.
What wheels are you going with?
Styling isnt my cup of tea but I do like the wider fenders. A set of H&R Spacers to get the wheels out wider would look damn good too.
I agree about matching paint and not just ordering paint by code. My shop removes the fuel door to match new paint to that.
Either way, looking forward to everything being all one color.
What wheels are you going with?
Both fenders pulled and inserts on trim pulled.
Gotta get all that double sided tape cleared out of the channels. Here's a tip - use some good "goof off" and use a plastic trim prying tool to scrape it away. It fits right in the channel and with the goof off makes for pretty quick work.
Also replaced the trim inserts with carbon fiber. I think they look pretty good for cheap Chinese versions. Cost $100 for all of them.
Last edited by obz; Jan 3, 2020 at 01:05 PM.
Pretty quick to wire up - basically plug and play. I super wasn't happy with the mounting brackets though. Stripped out one pretty easy.
Also saw this beaut today.





