GL Class (X164) 2007-2012: GL320CDI, GL420CDI, GL450, GL550

Cant seem to find fix, Check Engine

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Old 05-27-2020, 05:37 PM
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Cant seem to find fix, Check Engine

Hello and thank you for your time in advance on all reply's
I will do my best to give good information....
2009 MB GL450 140K
last repair was 8 months ago new manifold gaskets and Air flap kit

A few months back I felt what was like a misfire when at a stop at idle and it continued here and there,truck ran fine .

Recently Check Engine light went on for Bank 1 O2 sensor , so had it replaced by a friend of mine repair shop. Light came back on
He checked and clean everything injectors, plugs , Catalytic, no vacuum leaks etc... all looks and runs ok. No more he can do. Light still on for 02 Bank one

Took to a M.Benz shop or German car shop. They got Bank one and bank 2 lean codes and #8 misfire so they replaced the MAF sensor. 2 days later O2 bank 1 Check engine light came one
and BTW still have that little what feels like a misfire at idle sometime it dose it sometimes it doesn't.
that morning I started it and it sounded horrible like a deep base sound (sounded like base from the speakers) . It went away once I drove it and it happen again few days later It was coming from engine area .
So took it back and the shop said the M.Benz software says its the O2 sensor (I said it was new, Bosch) So they replaced it anyway thinking it might had been a bad one. 2 days later Check Engine light came one again P2626 O2 sensor. So I took it back and waiting for them to get to it.
Any thoughts ?


Last edited by markjr; 05-27-2020 at 07:57 PM.
Old 05-28-2020, 05:18 AM
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Now just one GL450 with EORP.
Obviously a misdiagnosis....how far they take you for a ride is up to you.

do you have an exhaust leak, even if intermittent?
common in the rust belt. You may have an intermittent pre-sensor leak that throws the o2 readings off, and then the engine management compensates off the erroneous input.

Last edited by Max Blast; 05-28-2020 at 05:20 AM.
Old 05-28-2020, 08:43 AM
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Not sure if a full exhaust inspection was done, I will ask. Assume you mean the leak would be between the engine and the O2 sensor?

Thanks for your time!
Old 05-28-2020, 09:36 AM
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test drive this morning : when driving and data-logging live data is the right side oxygen sensor voltage will vary during normal driving (as it should) then suddenly locks on to 1.0v and will not fluctuate at all until I turn off the vehicle and restart. Left side performs as normal. So we are not having a mechanical fault, its either a DME internal fault or wire continuity fault.
Old 05-30-2020, 02:09 PM
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Not a wiring issue all seem good ECU to O2 sensor.....Need to drop off at Benz dealer now to scan the ECU. Or do a reflash if they will/can do it.
Old 06-02-2020, 12:01 AM
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My money is on the manifold. Swirl flap fix never works will continue to trigger codes. Replace with new manifold and pretty sure problem would resolve its self
Old 06-02-2020, 12:38 AM
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Now just one GL450 with EORP.
Originally Posted by gl450x164
My money is on the manifold. Swirl flap fix never works will continue to trigger codes. Replace with new manifold and pretty sure problem would resolve its self
FWIW I have two of these with broken swirl flap actuators...only triggers a CEL in extreme instances but never rough running or misfires.

I think sensor issue.
Old 06-10-2020, 09:30 AM
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main processor is damaged needs new ECU

Was time for a new one anyway but never again have a MB both have been junk. Back to Lexus!

Old 06-10-2020, 09:53 AM
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Now just one GL450 with EORP.
Originally Posted by markjr
main processor is damaged needs new ECU

Was time for a new one anyway but never again have a MB both have been junk. Back to Lexus!
why is main processor damaged?
what caused it?

you’re being taken for a ride.
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Old 06-10-2020, 12:17 PM
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Info is right from Mercedes, I guess this is a known issue, bad ECU for this year

Diagnostics are completed on the GL450 module, and this unit is beyond repair due to the issue being traced to the main processor (computer chip). The chip is not able to be replaced on this module, as it is made into the circuit board assembly, so you would need to replace the unit to correct the issue. The connections on the chip/board and the o2 circuits are actually okay, and the issue is the chip its self. There is nothing that can be done to save this unit. It must be replaced. $1195 to replace


seem to be the story with this site " cost to fix is ridiculous" " being taking for a ride" .........
Old 06-10-2020, 08:06 PM
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Now just one GL450 with EORP.
What’s the part number and have you looked at known good used parts - (depending upon what p/n it is it may need coding to the vehicle and that could be dealer only).
Old 06-11-2020, 07:29 AM
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Dealer fix is $2400, went with aftermarket $1195. ECU must be programmed to the Vehicles VIN.

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