GL Class (X164) 2007-2012: GL320CDI, GL420CDI, GL450, GL550

Brake booster recall and brake fluid loss

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Old Jan 11, 2025 | 09:06 AM
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GL 350 bluetec
Question Brake booster recall and brake fluid loss

Hello,
I own a 2011 GL 350 Bluetec and a few days ago I got the red warning light for low brake fluid level. I filled it up and it seemed to be ok afterwards. Now a few days later the same problem so I must slowly lose brake fluid somewhere. Now my question is could it be brake booster related or just leaking out somewhere else ? The reason I am asking is that about 2 years ago MB issued a recall on the brake booster and asked owners to let them be checked by the dealer. Mine came back with some rust and recheck within 2 years (I haven’t got any notification from the dealer for a re-check yet).
I was thinking to get the car checked by my indy shop or going directly to my dealer, what are your thoughts ?
Thanks for your help !
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Old Jan 11, 2025 | 10:12 AM
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There shouldn’t be any fluid in the brake booster so you probably have a holed brake line somewhere. Look for fluid puddles where you’ve parked.

the failure mode of the booster is rusty is that a strong brake application would separate it from the firewall, Causing loss of brakes and structural damage.

the two issues you’re having I don’t think are related other than possibly both being due to rust.

where do you drive?
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Old Jan 11, 2025 | 11:57 AM
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Ok, thanks, that makes sense. I’ll let it check by my Indy shop then.
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Old Feb 10, 2025 | 10:12 AM
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To follow up, I ask my indy to check for brake fluid loss and he could not find any. He replaced brake fluid and flushed the system, so far so good.
Now, last week, the problem came back. Although I don’t seem to miss brake fluid, the brake pedal suddenly feels spongy and slowly going to the floor when stopping at a traffic light for example, the car also advances at a stop if I don’t step at the pedal repeatedly and there is like a hissing noise.
My question is again could this be brake booster related and if so will Mercedes change it free of charge due to the recall that was issued ? Mine was inspected and came back as rusted and needs to be re-checked.
Thanks again for any help.
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Old Feb 10, 2025 | 05:39 PM
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brake issue

Originally Posted by Monteverdi
To follow up, I ask my indy to check for brake fluid loss and he could not find any. He replaced brake fluid and flushed the system, so far so good.
Now, last week, the problem came back. Although I don’t seem to miss brake fluid, the brake pedal suddenly feels spongy and slowly going to the floor when stopping at a traffic light for example, the car also advances at a stop if I don’t step at the pedal repeatedly and there is like a hissing noise.
My question is again could this be brake booster related and if so will Mercedes change it free of charge due to the recall that was issued ? Mine was inspected and came back as rusted and needs to be re-checked.
Thanks again for any help.
Please excuse my smart *** answer BUT if it was my car I would definitely find a new Indy shop. You are describing a dangerous brake issue.
The recall can only be checked by an MB DEALER if you want it fixed for free. I had 4 SUV’s checked and only 1 needed parts replaced… the dealership said they are finding approx 1 out of 5 and we are in the Rustbelt .. NE OHIO
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Old Feb 10, 2025 | 06:42 PM
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Thanks for your reply, I actually trust my Indy shop as they do all my maintenance on the car for years now. I was just wondering if Mercedes will replace all the affected brake boosters eventually. I called them today about the recall and got no answer, more like: check with your dealer. I find that disappointing as they issued the recall and not my dealer and thus should know best what’s included and what not.
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Old Feb 10, 2025 | 06:49 PM
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brake recall


So the rust can cause a vacuum leak which would lead to needing more pressure on the pedal and in really rusted cars possibly mechanical failure because of the hard hitting of the pedal. It’s all in the recall info .
For the complete recall
https://static.nhtsa.gov/odi/rcl/202...4V298-0919.pdf

Last edited by vesiadog; Feb 10, 2025 at 06:52 PM.
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Old Feb 11, 2025 | 12:16 PM
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Yes, a rusted booster will be replaced

But

replacement boosters that don’t rust don’t exist yet so MBZ aren’t putting any in. They are effectively sidelining all cars with this issue.
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Old Feb 11, 2025 | 02:39 PM
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Originally Posted by Max Blast
Yes, a rusted booster will be replaced

But

replacement boosters that don’t rust don’t exist yet so MBZ aren’t putting any in. They are effectively sidelining all cars with this issue.
If I understand you well you’re saying that all brake boosters of the cars recalled will be replaced free of charge eventually, but it hasn’t been done yet due to parts unavailability ?
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Old Feb 11, 2025 | 06:14 PM
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Not sure I understand

Originally Posted by Max Blast
Yes, a rusted booster will be replaced

But

replacement boosters that don’t rust don’t exist yet so MBZ aren’t putting any in. They are effectively sidelining all cars with this issue.
Please explain a little more thanks.
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Old Feb 12, 2025 | 04:30 PM
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They weren’t available when I had mine checked.
So the logical outcome of having unacceptable rust on your booster is that your car is sidelined.
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Old Feb 12, 2025 | 08:52 PM
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Parts should be ordered ASAP

I had 4 ML-GL’s checked and only 1 needed changed and updated. Parts were in stock and I am driving that GL now. Not sure you were given the best info. The recall is totally free and parts are available is my experience.
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Old Feb 12, 2025 | 10:14 PM
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recalls

Remember the main issue about Recalls… many are done by the government.NOT ALL . so if your car needs the components they will be free and if you are told that they are not in stock … call the recall phone number ASAP…

Last edited by vesiadog; Feb 12, 2025 at 10:16 PM.
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Old Feb 13, 2025 | 10:23 AM
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Originally Posted by vesiadog
I had 4 ML-GL’s checked and only 1 needed changed and updated. Parts were in stock and I am driving that GL now. Not sure you were given the best info. The recall is totally free and parts are available is my experience.

my experience was a year ago, and your mileage has clearly varied.
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Old Feb 13, 2025 | 11:54 AM
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question

Originally Posted by Max Blast
my experience was a year ago, and your mileage has clearly varied.
Did your GL need the booster replaced? Did they tell you how long it would take to get parts? As I stated already we took 4 -164’s into the dealership and they told us they try and keep at least 1-2 parts on hand . They fixed mine same day.. My car had about 80k on it and now has 90k… not sure that matters.
My advice to everyone is get your 164’s checked and it will be taken care of if needed.
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Old Feb 14, 2025 | 02:31 AM
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My booster was fine but the Mercedes recall letter and the Service advisor stated that if unacceptable rust was found, the car would not be allowed to be driven home. Exactly how they intended to ensure that was unclear, as well as moot since my booster was fine.

The reason for sidelining the vehicle was that MB did not have an updated part number to install, nor did they want to install the non-updated part for liability reasons. So you would effectively be waiting for MB to update the part.

glad to hear some dealers have updated boosters or are installing the existing part number subject to periodic inspection. As I recall the main issue was that the rubber band around the seal of the two halves was retaining moisture and causing rust. The recall involved removing the rubber band.
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