2010 GLK - Washer Fluid leaking, 3rd time in 1 month!
Our windshield washer tank has been replaced twice this month by Mercedes. It is leaking again (one day after picking it up from the dealer) - so it looks like it will be replaced the third time.
This is becoming a huge hassle. I noticed this seems to be a common problem - but three times in a month seems excessive. Does anyone have any tips to end this mess?
Below is what was put on the latest service invoice:
31931 WAHER FLUID TANK DEFORMED AND LEAKING AT WASHER HEATER PORT.
FILLED WASHER FLUID AND CHECKED FOR LEAKS AFTER SOME TIME FOUND DRIPS
ON THE FLOOR, REMOVED LEFT FRONT WHEEL, REMOVED FENDER LINER AND FOUND
LEAK AT WASHER FLUID HEATER CAP TO THE RESERVOIR. REMOVED RESERVOIR AND
INSPECTED AND FOUND RESERVOIR NECK FOR WASHER HEATER WAS DEFORMED.
REPLACED TANK AND SEALS FILLED UP WASHER FLUID. INSPECTED FOR LEAKS AND
(N/C)
(N/C)
0.00
NONE FOUND.
* * *
1 204-869-09-20-28 DASH POT
1 230-869-01-98 SEAL
1 000-998-99-01 GROMMET
1 010-997-11-81 GROMMET
827200 WINDSHIELD WASHER RESERVOIR REPLACE




The washer fluid is heated via a loop of pipe which runs from the engine to the radiator. It uses the same pipes as the internal heater for the interior which also runs on hot water.
I have never seen an electric heater for the washer bottle in a Mercedes.
Some owners report crack in the reservoir being the culprit, and another reports deformed "opening", supposedly being bad workmanship.
One poster claims that the tank is redesigned.
So it depends, what was reported with regard to the first replacement of the washer tank of your GLK, and given the design of the tank is revised; is the replacement(s) the modified version?
Having spent several years in Injection molding of blower wheels for Chrysler and GM, I know a bad setup on an injection molding machine can cause poor knit lines where two fronts of molten plastic meet. This causes the part to easily crack but not distortion. I'm not sure if these tanks are injection molded or rotational molded (RIM) or what, but maybe your dealer got a set of tanks from a bad lot.
Could there be a different problem such as an exhaust leak that blows hot exhaust onto the tank
Heater pipes are #7 in picture.
Trending Topics
A C/S: REPORT FOR WASHER FLUID LEAK FROM DRIVER FRONT AREA - REPEAT
CONCERNS CAUSE: AM
821016 MALFUNCTION DIAGNOSIS ON WINDSHIELD WASHERS DETERMINE
PAGE 1
359 WW 0.30 (N/C) 1 230-869-01-98 SEAL (N/C) 1 251-835-01-39 CAP (N/C) MISSISSAUGA
1 204-830-01-61 HEAT EXCHANGER (N/C)
827200 WINDSHIELD WASHER RESERVOIR REPLACE
359 WW 0.70 (N/C)
827215 EXTRA WORK FOR: RESERVOIR OF WASHER SYSTEM FOR WINDSHIELD REMOVE/INSTALL VEH WITH HEAT WINDSHIELD WASHER SYSTEM
359 WW 0.10 (N/C) 827245 WINDSHIELD WASHER SYSTEM HEATER CORE
REPLACE (AFTER CHECK)
359 WW 0.80 (N/C)
FC: PART#: COUNT:
CLAIM TYPE:
AUTH CODE: 086011047
PARTS: 0.00 LABOR: 0.00 OTHER: 0.00 TOTAL LINE A: 0.00 32510 REPLACED HEATER EXCHANGE AND CAP WITH NEW UPDATED PARTS.
CHECKED FOR LEAKS AND AFTER SOME TIME OF FILLING WASHER FLUID FOUND LEAK AT LEFT FRONT AREA. REMOVED LEFT FRONT WHEEL, REMOVED FENDER LINER AND FOUND LEAK AT WASHER FLUID HEATER. CHECKED TIPS DOCUMENTS AND FOUND
TOPIC NUMBER GI.82.35-P-050740. REPLACED NEW UPDATED HEATER CAP AND HEATER EXCHANGE AS PER TIPS CASE. TOPPED UP COOLANT SYSTEM AND WASHER FLUID. BLED COOLING SYSTEM. TEST DROVE VEHICLE CHECKED FOR LEAKS AND NONE FOUND.
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I'm going to print out this tuffcalc, hopefully it will be the last...thanks
What a waste of time!





