M-Class (W163) Produced 1998-2005: ML 230, ML 320, ML 350, ML 400 CDI, ML 430, ML 500, ML 270 CDI

directions on removing roof rack?

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Old Jan 9, 2006 | 01:28 PM
  #1  
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00 MB ML55, 91 Toyota Supra Turbo(sold), 06 E500(gone), 03 BMW M3
directions on removing roof rack?

Can anyone tell me how to remove the roof rails? I have a little project in mind and would need to take them off in order to do it. Also if anyone has pictures of the roof with out them on it would be much appreciated if you could post them
-Pete
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Old Jan 18, 2006 | 03:14 AM
  #2  
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I did this mod..... remove - strip the rails with wood pain remover - prof. clear coat with automotive ceramic (nano) paint.
Attached Thumbnails directions on removing roof rack?-remove-install-roof-rail-01.jpg   directions on removing roof rack?-remove-install-roof-rail-02.jpg   directions on removing roof rack?-remove-install-roof-rail-03.jpg   directions on removing roof rack?-remove-install-roof-rail-04.jpg  

Last edited by pleubner; Jan 18, 2006 at 03:24 AM.
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Old Jan 18, 2006 | 03:49 AM
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Remounting pics - 1 (reverse order to remove)

NOTE: for the end pieces it is absolutely not possible to avoid breaking the small center tabs (design)... but don't worry they will hold very firmly when remounting them.

Just remember to remove the end covers first from the outer edges (as per photo) ... there is a plastic lip on the edge near the rail.

For the center piece you need to remove the upper (close to the rail) side first.... you can see the upper tab on the photo. This means that this edge (although only a small one) must be pushed down slightly by either using a thin wire slipped between the cover and the rail, or a very skinny blade from the side)
Attached Thumbnails directions on removing roof rack?-dsc00004.jpg   directions on removing roof rack?-dsc00006.jpg   directions on removing roof rack?-dsc00011.jpg   directions on removing roof rack?-dsc00017.jpg   directions on removing roof rack?-dsc00020.jpg  


Last edited by pleubner; Jan 18, 2006 at 04:11 AM.
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Old Jan 18, 2006 | 03:56 AM
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Remounting pics - 2 (reverse order to remove)
Attached Thumbnails directions on removing roof rack?-dsc00021.jpg   directions on removing roof rack?-dsc00022.jpg   directions on removing roof rack?-dsc00050.jpg  
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Old Jan 18, 2006 | 03:59 AM
  #5  
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Removing pieces from rails! You need to use a rubber mallet for the end pieces.
Attached Thumbnails directions on removing roof rack?-dsc00040.jpg   directions on removing roof rack?-dsc00044.jpg   directions on removing roof rack?-dsc00039.jpg  
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Old Jan 18, 2006 | 04:06 AM
  #6  
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Stripping : Used a wood paint remover & steel wool , body shop fine grain sanded for maximum adhesion of nano paint.

.... alternatively you could use only the paint remover and buffet the rails,... but then the paint would not hold!
Attached Thumbnails directions on removing roof rack?-dsc00002.jpg   directions on removing roof rack?-dsc00006.jpg   directions on removing roof rack?-dsc00011.jpg   directions on removing roof rack?-dsc00014.jpg  
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Old Jan 18, 2006 | 09:37 AM
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do you have a picture of the car with out the roof rails themselves on similar to your last picture of post#4? Do they come off where the roof is completely flat or are there brackets permanently mounted to the roof? Do you have pictures of your completed project?
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Old Jan 18, 2006 | 01:55 PM
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Removed Roof rails
Attached Thumbnails directions on removing roof rack?-dsc00046.jpg   directions on removing roof rack?-dsc00021.jpg   directions on removing roof rack?-dsc00022.jpg   directions on removing roof rack?-dsc00036.jpg   directions on removing roof rack?-dsc00037.jpg  

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Old Jan 18, 2006 | 02:07 PM
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Finished Project, and others....
Attached Thumbnails directions on removing roof rack?-roof-rails-above-small-no-lic-xxx.jpg   directions on removing roof rack?-29_1255305_630200463922am.jpg   directions on removing roof rack?-pied-01.jpg   directions on removing roof rack?-pied-02.jpg  
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Old Jan 18, 2006 | 04:23 PM
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Originally Posted by 55fanatic
do you have a picture of the car with out the roof rails themselves on similar to your last picture of post#4? Do they come off where the roof is completely flat or are there brackets permanently mounted to the roof? Do you have pictures of your completed project?

You're actually going to do it pete?
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Old Jan 18, 2006 | 08:11 PM
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:p
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Old Jan 19, 2006 | 03:13 AM
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Pete! I didn't bother taking off the middle mount because I wanted to remount the rails....

PS: The truck looks more like a minivan without them on!
The new OEM SE rails cost 300 Euros + tax here..... my mod cost 35Euros! ...and it's the same!

Forget about anodizing them ... there is a metal bushing in the rail which makes it impossible to anodize (will eat into the aluminium rail surrounding)



regards
Attached Thumbnails directions on removing roof rack?-roof-box.jpg   directions on removing roof rack?-dsc00028small.jpg   directions on removing roof rack?-dsc00020small.jpg  

Last edited by pleubner; Jan 19, 2006 at 03:23 AM.
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Old Jan 19, 2006 | 08:29 AM
  #13  
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00 MB ML55, 91 Toyota Supra Turbo(sold), 06 E500(gone), 03 BMW M3


I dont think that this looks like a minivan?
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Old Jan 19, 2006 | 04:02 PM
  #14  
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Ahhh,
Thats Stefan's showcar right?

Hope the pics help with the preview........ I guess something is needed to cover the holes in the trim (If you want to leave them off)

regards

Last edited by pleubner; Jan 19, 2006 at 04:06 PM.
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Old Jan 19, 2006 | 09:31 PM
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00 MB ML55, 91 Toyota Supra Turbo(sold), 06 E500(gone), 03 BMW M3
I have something up my sleeve for the spring... my 55 will be an AMG version of Stefans... I wanted a non permanent way to delete the roof rails, every thing I have found is very much permanent, I came up with an idea a few weeks ago, and am 99% sure it will work, maybe total price to delete is going to be around $20 or $30. Im also going to lower my ML and maybe throw on some spacers to push the tires to a wider stance. Plans also include a rear roof spoiler!!!
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Old Jan 21, 2006 | 02:56 PM
  #16  
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Also the "gucci" stuff inside?
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Old Jan 22, 2006 | 10:13 AM
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00 MB ML55, 91 Toyota Supra Turbo(sold), 06 E500(gone), 03 BMW M3
no, no gucci interior!!!I like my AMG charcoal leather. Take a look at my ML on my sound domain page... Its pretty simple on the interior. I like it that way, but I want to make the exterior a little more noticeable to the normal person, not those auto enthusiasts
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