2000 ML430 will not start. Good Battery. Please help!
Let sit for several hours, tried to crank and it fired up again. My wife drove ML to work on Monday, came home, and parked as usaual. LAter that night, I needed to run an errand so I went to crank but had no electrical power once again. Hooked up the jumper cable again and it fired right up. Disconnected cable and tried to crank. Fired up again. Drove it to autozone and had battery load tested. Battery is okay. Any ideas?
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Starter key switch good; starting relay closing
Relay good
No solenoid click
No starter turnover - won't even crank, so not the CPS or fuel filter
Good battery
1. 12V reading fine at the solenoid terminal
2. no continuity from solenoid ground post to frame
Take your measurements from the post itself, not the nuts or terminals.
So this boiled down to NO ground connection for the starter motor or solenoid, all due to corrosion of connections at ground connection of solenoid/starter. Copper wire BRAID from starter to solenoid corroded away. Clearly not capable of handling probably 100+ amps at starting. Solid buss bar from ground connection on solenoid to starter/solenoid frame also showed no continuity.
Google "copper braid bosch starter" and you will see the same issue on other vehicles.
ML430 with 195,000 miles
Pictures tell the story.
Last edited by YuCrew; Aug 8, 2013 at 04:28 PM.
Also, cables all look fine...nearly like new and healthy and tightly connected.
Last edited by kurtisle; Dec 29, 2013 at 03:54 PM.
THANKS FOR YOUR HELP.
WOO HOO, on the road again.
all the dash lights come on but nothing els no crank no start its not even tring to turn over i dont know what to do?







