ML320 start problem
First time this happened, My wife went to work, When she went to leave the car wouldn't start,
We left it over night, And the next morning it stared right up.Yesterday it happened to me,
I went to the store and drove home, It sat for 2 hr. went to start it it just kept spinning over,
I had to turn the key off to make it stop turning over, Left it over night it stared right up.
I never owned a Mercedes, I am a retired Mechanic and never ran into this kind of trouble,
Any one have this problem and what was the cause?
Last edited by Geno777; Jan 19, 2011 at 07:08 AM.
Last edited by sweeper; Jan 23, 2011 at 12:55 AM. Reason: add more details
( 32 fah.) I haven't had the problem since i sprayed WD 40 in the fuse box ( soaked all of it ) Gene
Last edited by Geno777; Jan 23, 2011 at 08:03 AM.
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Heres an articel i just found. I wonder if i put som fuel injector cleaner in the tank will it clean the pump?. © 1998-2005 Harald Pietschmann
M-Class fuel pump failure
I filled up in Los Angeles after a fuel pump replacement and added fuel on
I-5 (Chevron on both occasions) drove 450 miles to Georgetown/California. The next morning (June 2000) the vehicle did not want to start anymore. What a surprise after a new pump and some other new goodies (new AAM, new fuse board etc). I immediately talked to an engineer at MBUSI in Tuscaloosa and he recommended the "hammer-treatment" - it worked. My M stated up and I took it to the closest dealer to get yet another fuel pump.
Here is the inside scoop:
The pump failures have very little to do with bad pump design. Pump
failures are only known in the US . MB engineers at MBUSI told me (my
replacement pump had failed one day after installation) that operators
of US gas stations rarely ever stick to the recommended filter change intervalls (to save money) and we ML drivers end up with contaminated gas.
Here is what happens according to MB research: The gas inside some
underground tanks dissolves the protective liner. The liner ends up as a
gooey substance in our tanks. As long as the pump is running there is no
problem. After shutting down the substance hardens inside the pump and
freezes it. Have someone hit the bottom of the tank with a big hammer
while someone else is starting up at the same time and most likely
you'll get the vehicle running again - then drive to the dealer as soon
as possible to get the pump replaced.
Frozen pumps sent for evaluation to Stuttgart did work when they arrived
there - without the presence of gas the "glue" had hardened to a point
that it got brittle and the pumps worked again.
MB is testing an additional filter inside the ML tank to keep the pump
happy. Most newer European cars BMW, Audi etc experience the same fuel pump problems. Here is the fuel pump manufacturer. Why don't Japanese cars suffer from this? Wolfgang Henke has the answer.
© 1998-2005 Harald Pietschmann
Last edited by Geno777; Jan 30, 2011 at 10:55 AM.
The Best of Mercedes & AMG
42 or 60 bucks confirm clip style before ordering.
Stop chasing what it is not and replace what it it is

Congrats sweeper
Often the clue is the cps throws no code at all nor a cel.That is the tip off to the issue.
A clear code indicating cps circuit leaves no doubt. That is why a scanner is always handy to have in the tool box.
Only 60 bucks at harborfreight tools.
42 or 60 bucks confirm clip style before ordering.
Stop chasing what it is not and replace what it it is

Congrats sweeper
Often the clue is the cps throws no code at all nor a cel.That is the tip off to the issue.
A clear code indicating cps circuit leaves no doubt. That is why a scanner is always handy to have in the tool box.
Only 60 bucks at harborfreight tools.
zoom Availability: In Stock
FeaturesBrand:MahleProduct Fit:OE replacementWarranty:12-month or 12,000-mile warranty
Description
See Catalog
Product Fit
Fit Note
- Chas: -X754619, As originally delivered, this model was equipped with fuel filter 163 477 02 01 which is no longer available. When replacing with 163 477 07 01 fuel filter, (1) 163 470 28 64 fuel line, (1) 163 470 29 64 fuel line, and (1) 163 470 37 64 fuel line are required.
- 1998-2003: All Submodels; All Engines;
up to A289559 or X754619 came with old setup and will need retrofit kit
from A289560 or X754620 does not need the hoses replaced.
Since your chassis number is A161175, you'll need the new hoses if it hasn't already been done.
up to A289559 or X754619 came with old setup and will need retrofit kit
from A289560 or X754620 does not need the hoses replaced.
Since your chassis number is A161175, you'll need the new hoses if it hasn't already been done.
OOOOOHHHH, Now I get It,
Thanks, I called Mercedes Of Manhattan, as they were the ones that serviced this truck, They told me all up dates and recalls were done, So I just need the new style filter? it only has 64.000 miles on it do you think they would have replaced the filter and lines? the car fax didn't report that they did?
Thanks, I called Mercedes Of Manhattan, as they were the ones that serviced this truck, They told me all up dates and recalls were done, So I just need the new style filter? it only has 64.000 miles on it do you think they would have replaced the filter and lines? the car fax didn't report that they did? 
it all day no problems, Sat for 3 hours, Just went and started it, It fired right up,Thanks guys, Geno.
PS. I also put 4 oz. of marvel mystery oil in the fuel tank to keep the pump lubed.
Last edited by Geno777; Feb 8, 2011 at 09:49 AM.



