M-Class (W163) Produced 1998-2005: ML 230, ML 320, ML 350, ML 400 CDI, ML 430, ML 500, ML 270 CDI

Rear main seal

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Old 10-07-2020, 09:44 PM
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01 ML55AMG 04 ML500 03 ML350 08 ML63AMG
Rear main seal

HI, got 01 ML55 rear main seal starting to drip oil in between engine and tranny.
Anyone have step by step how to do the job? and where is the best to get the seal? I know it requires to remove the Transmission, and i am ok with that. Thank you!
Old 10-07-2020, 10:07 PM
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These will get you started.

Transmission out
Drive plate off
Rear cover off

Then it seems like the procedure says the rear cover and the rear main seal are fitted as a single unit and both must be replaced. That sounds unusual. Hopefully someone with experience in this job can chime in.

In principle this look straightforward. As with all things MB there are tricky details that are critical. Torque specs, use of sealants and adhesives, careful cleaning and deburring, and single-use parts.
Attached Files
File Type: pdf
W163 transmission removal.pdf (333.4 KB, 131 views)
File Type: pdf
W163 drive plate.pdf (317.7 KB, 132 views)
File Type: pdf
W163 engine diagram.pdf (400.7 KB, 86 views)
File Type: pdf
W163 rear main seal.pdf (278.7 KB, 126 views)
File Type: pdf
W163 end cover2.pdf (325.6 KB, 101 views)
Old 10-08-2020, 10:59 PM
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Originally Posted by chassis
These will get you started.

Transmission out
Drive plate off
Rear cover off

Then it seems like the procedure says the rear cover and the rear main seal are fitted as a single unit and both must be replaced. That sounds unusual. Hopefully someone with experience in this job can chime in.

In principle this look straightforward. As with all things MB there are tricky details that are critical. Torque specs, use of sealants and adhesives, careful cleaning and deburring, and single-use parts.
Really appreciate your help!!! Thank you so much, that will help a lot. from all the research i did moast say that cover have to be replaced with the seal. I found seal and the cover on Ebay for $88 but i think i will need new screws for the cover, not sure. Thanks again for your time and help!
https://www.ebay.com/itm/04Mercedes-...53.m1438.l2649
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Old 10-09-2020, 11:44 AM
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2006 C55, 2004 ML350
Make absolutely sure thats where its coming from. In my C55 (same motors as your ML55) I went to have the rear main seal swapped but it turns out it was the back of the valve covers leaking and dripping, making it look like the rear main. My own visual inspection wasnt enough, I had to do a clean and dye test to see the drip trail. Valve cover gaskets are the most common leak on the M113 engine.

If it is the rear main, make sure you get OE parts, not worth it to get something non OE from ebay and have to do it again.
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Old 10-09-2020, 12:41 PM
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Originally Posted by norcalcasey
Make absolutely sure thats where its coming from. In my C55 (same motors as your ML55) I went to have the rear main seal swapped but it turns out it was the back of the valve covers leaking and dripping, making it look like the rear main. My own visual inspection wasnt enough, I had to do a clean and dye test to see the drip trail. Valve cover gaskets are the most common leak on the M113 engine.

If it is the rear main, make sure you get OE parts, not worth it to get something non OE from ebay and have to do it again.
Agree with this, to be 100% sure where the leak is coming from. You should be able to see the rear of the cam covers and cylinder head from below the vehicle. It requires a high powered flashlight and to be a gymnast. If you can’t get solid eye contact on the rear of the cam covers and cylinder heads, remove parts from the top of the engine and cowl/wiper area until you can. Inspection mirrors are helpful in this situation.

It’s cheaper and easier than replacing a rear seal that didn’t need to be replaced.
Old 10-09-2020, 09:18 PM
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Originally Posted by norcalcasey
Make absolutely sure thats where its coming from. In my C55 (same motors as your ML55) I went to have the rear main seal swapped but it turns out it was the back of the valve covers leaking and dripping, making it look like the rear main. My own visual inspection wasnt enough, I had to do a clean and dye test to see the drip trail. Valve cover gaskets are the most common leak on the M113 engine.

If it is the rear main, make sure you get OE parts, not worth it to get something non OE from ebay and have to do it again.
Did my valve cover gaskets last year, everything nice and clean. i have a drip or 2 in between engine and trany. not big leak but i am preparing to bite the bullet and do it. It is a 20 year old car with 66K miles on it and it would worth every penny to replace it. And yes, id only use MB parts is there a seal on transmission side? wile i have tranny out maybe i can do that to?
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Old 10-09-2020, 10:16 PM
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With the transmission out, the torque converter needs to come off. Then the seal is pried out. Item 10 in the diagram.
Attached Files
File Type: pdf
7226 oil pump diagram.pdf (318.4 KB, 61 views)
File Type: pdf
7226 torque converter.pdf (243.9 KB, 94 views)
File Type: pdf
7226 oil seal.pdf (364.9 KB, 105 views)

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Old 10-12-2020, 09:22 PM
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Originally Posted by chassis
With the transmission out, the torque converter needs to come off. Then the seal is pried out. Item 10 in the diagram.
Thank you sir!!!
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