Balance shaft and top end rebuild m272
I have just started down the path of pulling down the engine after fault codes of balance shaft and other codes showed up on the dealers scanner he said it would cost $7500 just for the balance shaft and if it required more work it could be more so seeing I bought the car used I was not willing to put that much money into the repair so I decided to take a chance and do it myself.
Here's some photos of what I've done so far
Engine block looks clean <br/>
Valve work to be done
Faulty balance shaft removed
Teeth worn
G'day
I pulled the valves out today and noticed a lot of oil had been bypassing the stem seals so I ordered 24 new seals and will start on some valve lapping tomorrow
All intake and exhaust vales removed
Valve stem seals removed
Dirty ports with caked on burnt oil
Starting to lap inlet valves
This a ml350 4 matic with 139000 klm
As they say a picture says a thousand words so here's some more
Exhaust valve dirty as and not closing
Exhaust valve ready for a clean
Valve cleaned up ok on the wire wheel
Old stem seal and yes I have grease under my nail
Stem seals 6 per packet 4 packet required
New valve stem seals and sleeve
I'm also doing some research on what sealant to use for the timing case and sump to block and oil pan the factory stuff just looks like a rtv silicone sealant that easily wiped of with some degreaser not impressed this engine weeped oil and was dirty all over all from factory so I'm looking for a better sealant if anyone cares to add their two bobs worth I'd be glad to here your suggestions
The most important thing is to follow bead size and sealant paths too much rtv is your worst enemy even the factory silicone was observed partially obstructing oil paths so less is more! Sorry I couldn't help
New rear seal
Balance shaft
Balance shaft kit arrived from you blokes in the states
New shaft
New and old balance shaft
When pulling down the engine I noticed the inlet manifold vacuum actuator for the flaps had been rubbing on the magnesium body of the manifold on closer inspection I found it was snapped off and hanging freely so I decided to disassemble the pierburg manifold and found a mess of plastic parts free and floating inside, some parts were ingested and were nowhere to be found
Plastic flap snapped
Plastic lever snapped from the location
Inlet manifold
More plastic bits
Inlet manifold dirty with oil and dust mix
If I had parts I could rebuild it but for 500 on eBay I bought a new one
Flap runner broken
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Just wondering if anyone has a pic or PDF of the timing cover sealant path as my pic doesn't show it clearly thanks,here's a pic of my new inlet manifold with some of my parts installed
Inlet manifold
Here's the only pic of the timing cover sealant path and it's not real clear in someone has a better image
This is a screen shot from YouTube I do have the latest epc/wis version but my pentium4 32 bit won't run it <br/>
The engineering (on the whole line) has suffered so much since the early 90's cars.
It really is a crap shoot now buying a used MB....the same worries (maybe even more) you'd have when buying a used Ford or GM.
Balancing shaft failures....timing chains that stretch...oil coolers in the diesels with seal problems. And these are all hugely expensive repairs.
Why even consider a used MB when a comparably equipped Lexus cost less and is more reliable.
Probably why there are so many Lexus out there driven by really proud owners.
I use to have that feeling about my Mercedes...Pride of Ownership...not any more.
How could the engineers at Mercedes get it so wrong..AGAIN AND AGAIN AND AGAIN?
Last edited by Brian McL; Aug 18, 2015 at 12:31 PM.
These problems are not engineering design issues they are component quality control issues and yes you would think that when you pay that sort of cash for a Mercedes Benz that they would check components were up to scratch before installing 500,000 plus balance shafts! Its now the iPhone era for Mercedes Benz trade up to the new model every year and the used car customer gets balance shafted!!!
Thanks Joe
Ps. Can any one email me a better pic of the timing cover sealant path
Last edited by Captain.caveman; Aug 21, 2015 at 07:04 PM.








