M-Class (W166) Produced 2012-2015

Check engine light on, code reads: P203D Reductant Level Sensor Circuit High

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Old May 8, 2021 | 07:17 PM
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ML 350 Bluetec
Check engine light on, code reads: P203D Reductant Level Sensor Circuit High

I am getting this code. I looked up probable causes in general:

Reductant level sensor defective
Wrong fluid in DEF storage tank
Electrical short

I know it is not the wrong fluid, would have shown up before now. Odds on the other two?

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Old May 9, 2021 | 09:02 AM
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Likely the DEF sensor/heater unit has become defective. So this will require draining/emptying the tank and then dropping the tank to get at the Heater/Sensor unit. I did this DIY on my 2013 Touareg TDI, hoping that I will never have to do this with my 2014 ML 350 Bluetec. And now it believe this component is being covered by the Lawsuit Warranty, but not sure if Canada is doing the samething.
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Old May 9, 2021 | 08:24 PM
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Likely the sensor or the electrical connection (it could be just corrosion). Yes, Canada is going to perform the same recall and repairs on the diesel MLs as the ones in the US, but they haven't yet agreed on the settlement amount hence the delay here. AFAIK the pump / heater assembly in the DEF tank is NOT covered by the recall and warranty (and I think the sensor may be a part of it), but if it is, you'll be able to make a claim for it and get your money back once the settlement is approved.
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Old May 15, 2021 | 09:43 PM
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Originally Posted by Don_CA
I am getting this code. I looked up probable causes in general:

Reductant level sensor defective
Wrong fluid in DEF storage tank
Electrical short

I know it is not the wrong fluid, would have shown up before now. Odds on the other two?
Just wondering, before P203D code, did you just fill up the Adblue fluid?
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Old May 16, 2021 | 08:25 PM
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Originally Posted by RiverX
Just wondering, before P203D code, did you just fill up the Adblue fluid?
No, I did not.
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Old May 17, 2021 | 01:44 PM
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I got this code right after fill up, and I guess it may be an overfill related problem. Someone mentioned that after driving for a while, the code disappeared.
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Old Jun 28, 2021 | 09:04 AM
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Wish me luck, I am finally taking it in for this today. In the meantime I did have a warning to fill the DEF. I added some and that did go away, so I will find out later today what the issue is. I am in Canada, the US diesel recall/agreement/etc does not apply here. There is a Class Action lawsuit that is not yet resolved.
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Old Jun 28, 2021 | 12:41 PM
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$1500. Sensor needs replacing and it is part of the pump, $1000 part (CDN $). 3 hours work.
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Old Jul 5, 2021 | 08:35 AM
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Just a follow up, everything is working great. I did not take it to Mercedes, I took it to a German car mechanic that works on Porsche, BMW, Mercedes and Audi.
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Old Aug 31, 2021 | 01:44 PM
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2014 Mercedes Benz ML350 BlueTec
P203D

[QUOTE=Don_CA;8369167]Just a follow up, everything is working great. I did not take it to Mercedes, I took it to a German car mechanic that works on Porsche, BMW, Mercedes and Audi.[/QUO

same issue with my vehicle. 2014 ML350 BlueTec.
Would you mind to share the contact info of the German car mechanic, please?
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Old Aug 31, 2021 | 01:46 PM
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2014 Mercedes Benz ML350 BlueTec
Originally Posted by Don_CA
Just a follow up, everything is working great. I did not take it to Mercedes, I took it to a German car mechanic that works on Porsche, BMW, Mercedes and Audi.
same issue with my vehicle. 2014 ML350 BlueTec. Fault code P203d
Would you mind to share the contact info of the German car mechanic, please?
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Old Aug 31, 2021 | 02:20 PM
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Originally Posted by htariqul
same issue with my vehicle. 2014 ML350 BlueTec. Fault code P203d
Would you mind to share the contact info of the German car mechanic, please?
If you are in Toronto, Gtek Automotive. https://gtekauto.com/
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Old Oct 4, 2021 | 09:22 PM
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2014 ML350 BLUETEC
Same: 2014 ML350 BLUETEC

Originally Posted by Don_CA
No, I did not.
Hi folks, same issue , question: last time I filled up the DEF
I used generic fluid. I was told all DEF is the same. Do you think that not using MB ADBLUE is what caused my error code? Vehicle runs fine. Check engine is intermittent. Is there a fix other than replacing the sensor?
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Old Oct 23, 2021 | 06:50 PM
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Originally Posted by Don_CA
$1500. Sensor needs replacing and it is part of the pump, $1000 part (CDN $). 3 hours work.
I also have this issue right now on my 2014 ML350 Bluetec. I got codes P203D and P20BE.

Thinking about ordering the heater online and replacing it.

Did they end up just replacing the entire heater for you? I'm also located in Toronto.
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Old Oct 24, 2021 | 08:46 AM
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Originally Posted by gsehmbi89
I also have this issue right now on my 2014 ML350 Bluetec. I got codes P203D and P20BE.

Thinking about ordering the heater online and replacing it.

Did they end up just replacing the entire heater for you? I'm also located in Toronto.
They replaced the pump, if the heater is part of that then yes.
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Old Oct 24, 2021 | 10:40 AM
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Originally Posted by Don_CA
They replaced the pump, if the heater is part of that then yes.
Thanks for your reply! That's helpful to know
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Old Oct 24, 2021 | 11:48 AM
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If you're thinking of doing the work yourself, you can get a Xemodex unit for about half the price. They seem to be at least as good as the MB OEM part. However, you can EASILY bugger other things up in the process (all it takes is for some ammonia crystals to form and you're SOL), so unless you really know what you're doing, you may be better off taking it to Merc.
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Old Nov 10, 2021 | 08:23 PM
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Originally Posted by Diabolis
Likely the sensor or the electrical connection (it could be just corrosion). Yes, Canada is going to perform the same recall and repairs on the diesel MLs as the ones in the US, but they haven't yet agreed on the settlement amount hence the delay here. AFAIK the pump / heater assembly in the DEF tank is NOT covered by the recall and warranty (and I think the sensor may be a part of it), but if it is, you'll be able to make a claim for it and get your money back once the settlement is approved.
Really interesting regarding the AEM in Canada. I hope they reach an agreement on the amount soon! My ML now sits at 240 000km and new emission parts (with an extra warranty!) would be awesome!
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Old Nov 10, 2021 | 09:22 PM
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Originally Posted by Potrice
Really interesting regarding the AEM in Canada. I hope they reach an agreement on the amount soon! My ML now sits at 240 000km and new emission parts (with an extra warranty!) would be awesome!
I don't know anything about a potential payout (amount), but the AEM for the W166 is currently being tested on a 2015 ML350. They have to drive it for 15,000km following the AEM installation before the fix is approved, and I don't think it is anywhere near that yet (I was in it a few weeks ago). I suspect it will be early 2022 before we see anything, but the parts are already in various MB storage warehouses.
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Old Jan 7, 2022 | 03:02 AM
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After a cold weather (-30C) long drive, several DEF codes came up, 203D12, P203D, 205D17, P205D, 20E821, P20E8. Seems many related parts inside the DEF tank are not functional now. Just wondering is the DEF pump still working? Seems ML 350 Bluetec cannot handle temperature below ~-30C, happened nearly every winter when temperature drops low.
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Old Sep 20, 2023 | 06:25 AM
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Hi Don. I've just had the same issue occur tonight with my ML 350 bluetec and I was searching the forums to find a solution, when I saw your post. Can you recall what the mechanic did to fix the problem ? (i appreciate that this happened a couple of years ago for you). Cheers, Paul
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Old Sep 20, 2023 | 10:16 AM
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Originally Posted by Gallagpa
Hi Don. I've just had the same issue occur tonight with my ML 350 bluetec and I was searching the forums to find a solution, when I saw your post. Can you recall what the mechanic did to fix the problem ? (i appreciate that this happened a couple of years ago for you). Cheers, Paul
Originally Posted by Don_CA
They replaced the pump, if the heater is part of that then yes.
It was answered in post 15 above.

And, the AdBlue heater / pump / sensor assembly is covered under the AEM (emission modification) warranty, which I am assuming everyone has had performed by now. Just take it to any dealership.
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