GL350 (OM642) Intermittent No start- Need Help


I recently started to get this weird starting issue with my GL, it now started to intermittently give me like a half crank with no start. I would push the start and the starter would crank the engine for a half crank and just die. This can happen anywhere from 1 to as much as 5 times in a row untill it then gives me a proper full start and crank and start the engine as normal. No check engine. Sometimes this issue doesn't even come up and I just start and go, no matter if its cold or hot.
I have swapped the starter relay as I got a code for a relay or fuse "Power to Relay it Fuse unexpectedly lost" or something like that. So I swapped the starter relay and the issue still persists. This is an intermittent issue, it happened once yesterday, this morning it took 4 before giving me a full crank. Sometimes none. And it started happening like a week ago, and I'm out of ideas. Can someone help me resolve this? I will scan the car with XENTRY when I get home and post the codes.
Any help is appreciated, thanks.




I recently started to get this weird starting issue with my GL, it now started to intermittently give me like a half crank with no start. I would push the start and the starter would crank the engine for a half crank and just die. This can happen anywhere from 1 to as much as 5 times in a row untill it then gives me a proper full start and crank and start the engine as normal. No check engine. Sometimes this issue doesn't even come up and I just start and go, no matter if its cold or hot.
I have swapped the starter relay as I got a code for a relay or fuse "Power to Relay it Fuse unexpectedly lost" or something like that. So I swapped the starter relay and the issue still persists. This is an intermittent issue, it happened once yesterday, this morning it took 4 before giving me a full crank. Sometimes none. And it started happening like a week ago, and I'm out of ideas. Can someone help me resolve this?
I will scan the car with XENTRY when I get home and post the codes.
Any help is appreciated, thanks.
How many Miles on your GL??
Go inspect and clean the single chassis GND strap all the way under near tranny flange.
Last edited by CaliBenzDriver; Jun 24, 2025 at 01:10 PM.






You effectively have a "CRANK - NO START": your computers are not mad.
Check your starter BATTERY is up for the task:
resting/charge voltages
tight clean clamps
Mfg year in Sce
Diesel 642 at 180km... my guess goes to starter brushes: 1 of the 4 Pcs got short.
Last edited by CaliBenzDriver; Jun 24, 2025 at 09:08 PM.


Last edited by LeonF; Jun 25, 2025 at 08:32 PM.




Fault#2 STORED: "The internal control unit reset..." may be caused by the same unstable power. A shadow of main fault!!
power relay switching early in F-SAM box
Can you source the diagram showing what is "relay F58kD"
- There's a chance something is causing it to act up... ie. don't rush at replacing untested parts.
It may be a bad connection....
Let's understand what this circuit does.
Is this about your glow plug ... starter gets cuts off when glowing stops prematurely ??
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This is frustrating as i love the car but this issue is a headache. No idea what this is. I have attached 2 youtube links to what this issue looks like. And a picture of the codes. Please help, I'm lost.
Error code that comes.
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You clearly have:
"Extremely slow crank regardless of fresh battery."
80% chance STARTER has one short brush
10% chance Main GND strap is poor.
10% chance combination: strap + starter
I would test a bypass of chassis GND strap...
then focus on the starter: either a new brushset or whole unit.
+++ NOT TO MENTION...
all power cable connections are normally tight ie. not loose or oxidized. Be very careful when dealing with (+) side: disconnect GND post is safest!
Last edited by CaliBenzDriver; Jul 20, 2025 at 05:58 PM.


You clearly have:
"Extremely slow crank regardless of fresh battery."
80% chance STARTER has one short brush
10% chance Main GND strap is poor.
10% chance combination: strap + starter
I would test a bypass of chassis GND strap...
then focus on the starter: either a new brushset or whole unit.
+++ NOT TO MENTION...
all power cable connections are normally tight ie. not loose or oxidized. Be very careful when dealing with (+) side: disconnect GND post is safest!
Thanks for help!




Thanks for help!
the best way to rule that out is simply to charge up your new battery overnight then try starting without a jump pack.
Starter motors run from 4x carbon brushes... as soon as one is too short you get slow crank as in video.


the best way to rule that out is simply to charge up your new battery overnight then try starting without a jump pack.
Starter motors run from 4x carbon brushes... as soon as one is too short you get slow crank as in video.


the best way to rule that out is simply to charge up your new battery overnight then try starting without a jump pack.
Starter motors run from 4x carbon brushes... as soon as one is too short you get slow crank as in video.
Do you have a part number for the carbon brushes by the way?




Bosch starter brushset
> Plan B : new starter by Bosch.
Last edited by CaliBenzDriver; Jul 21, 2025 at 08:02 PM.


This just pisses me off more because now I really have no clue what it could be. Because with the other key the car clearly recognizes it because otherwise it would not even turn the ignition on. But for some reason that key causes a slow start.




This just pisses me off more because now I really have no clue what it could be. Because with the other key the car clearly recognizes it because otherwise it would not even turn the ignition on. But for some reason that key causes a slow start.
Is this :
- a key issue
- a starter issue
- a computer issue
- .... ??



I had pushed the issue back a bit because of time constraints and other projects. But the issue is still happening with both keys. It has started to become worse as the temperatures get colder in the morning. There is times where I have to start it 8-20 times before it gives me a full crank and starts. As soon as I get a proper longer crank, it does start immediately with no issues. The issues are the half cranks im getting. I just removed the started as @CaliBenzDriver suggested it could be the brushes and disassembled it to investigate.
I found that its very dirty of graphite inside (which I assume is normal for a GL with 190,xxx km). I cant tell if the brushes are bad. Can someone tell me if they are bad an need to be replaced? My plan was to clean everything up, put it back together, and hope for the best. I did this with my Polaris ATV and it started to work after. But on the GL its a pain to remove, you have to raise the engine to get the starter out.
Housing 1
Housing 2
Brushes 1
Brushes 2
Brushes 3




these 4x brushes are worned short... replace brushset!
Now buy a brush-set for that alternator presumably made by BOSCH/VALEO and specifically NOT a "compatible" no-name from China.
I don't believe Mercedes retail these components. Perhaps FCP-Euro, Amazon or Google search.
Be sure it's made by the starter company not made for starter type by a misc supplier.
excellent shape like-new rotor rings
Cheap compatible "brush copies" work but kill the starter soft copper rings with hard carbon brushes.
The original use extra-soft carbon over soft copper rotor. A perfect match!
brushset example
Source the right OE brushset for your starter model number.
Spend one hour poking around the Internet for genuine parts only.
If not available buy a new starter to not have to deal with starter repair of bad brushes + copper rings again.
Now schedule a Visit with your Alternator for exactly the same brushset issue maintenance item at your mileage...
Include a serpentine kit including mandatory tensioner + idlers.
Last edited by CaliBenzDriver; Oct 11, 2025 at 07:20 PM.
Definitely change the brushes or replace the whole thing.
Remember to clean everything well. Clean between the copper bits too. Otherwise, get a whole new one. That one has seen its day.






I have been reminded 3rd party interests dislike when end-user INDIVIDUALS HELP ONE ANOTHER for free on internet forums...

Last edited by CaliBenzDriver; Oct 11, 2025 at 07:21 PM.



I have been reminded 3rd party interests dislike when end-user INDIVIDUALS HELP ONE ANOTHER for free on internet forums...





Qualified professionals advising individuals for free or fishing for business under the table are in a whole different nightmare.
Lucky I'm just an unqualified non-profesional helping out... bad habit ???


Qualified professionals advising individuals for free or fishing for business under the table are in a whole different nightmare.
Lucky I'm just an unqualified non-profesional helping out... bad habit ???






