Joshinator99’s 2009 ML 63 AMG “Restomod” Build Thread
First up was a full standard touch wash, followed by the full clay bar treatment. It was crazy how much gunk was embedded into the clear coat! Next up was the Meguiar’s compound which thankfully was super easy to use and broke down into a polish as you worked it…it was obviously tailored to amateurs which worked for me lol. The hood was so bad it took two full compounding efforts to get the swirl marks and most of the scratches out. I debated doing it a third time but didn’t want to push my luck with 15 year old clear coat. It was already a dramatic improvement so I called it quits while I was ahead. I also proceeded to compound the rest of the car. Then, a full wipe down with IPA/RO water 50/50 mix. Next up was the rock chip repairs. I focused on the major ones and probably filled in 15-18 chips with most being on the hood. I let that cure overnight and then the next day wiped it all down with IPA/RO water again and broke out the ceramic wax. This has has a fine polish built into it as well, so I worked that in across the whole car, wiping it down as I went. Final results are pretty dramatic…even the wife noticed it and she’s not a paint wizard by any stretch of the imagination. It won’t be competing against the Camaro or Mustang for nicest paint in the household, but I think the ML looks MUCH better and the wax will help protect it for the occasional winter ride too. 👍
I’ve owned my Griot’s buffer for over 15 years and she still runs like a champ.
Some pretty tough looking clear coat…!
Criminal abuse of the clear coat thanks to the previous owner’s car wash choices…
Scum getting pulled out of the hood’s clear coat by the clay bar!
Best way to fix rock chips IMO
Looking much better!
Paint is now worthy of parking next to the wife’s pristine Mustang GT
Thankfully the install was easy. Pull the drivers side front wheel, and pop off the front half of the wheel liner. Since I have the headlight washers too, I have two pumps. I followed the lines to make sure I was changing the right one! Make sure you have a good sized pan to go underneath…the W164 holds about 2 gallons of washer fluid! Put it all back together, good to go!
Pump on the right does the windshield and back window. Pump on the left does the headlight washers.
New pump and grommet.
Last edited by Joshinator99; Jan 28, 2024 at 07:25 PM.
OEM mufflers and tailpipes
OEM x pipe
Previous owner did a resonator delete with auto parts store piping lol
New Supersprint laid out next to the OEM
New Supersprint X-pipe with resonators
New Supersprint mufflers, tips, and tailpipes
Hopefully spring isn’t too far around the corner and I can get some more seat time behind the wheel and see what this exhaust sounds like at wide open throttle! 🍻
Last edited by Joshinator99; Feb 13, 2024 at 08:45 PM.
https://www.airmatic-lowering-links....-lowering-kit/
Last edited by Joshinator99; Mar 22, 2024 at 08:27 PM.
The Best of Mercedes & AMG
Hope all is well !

Oh, also, I’ll have an email coming your way soon…need some help finding some random odds and ends.
- New Brembo dimpled UV-clear coated rotors all around
- New Brembo Ceramic pads (virtually NO dust)
- New Goodridge braided stainless steel brake hoses
- Bosch parking brake shoes
- Dorman parking brake hardware
- Pentosin DOT 4 Super brake fluid
Front before
Front completed
Rear completed
Old parking brake shoes
New shoes and hardware
New Brembo ceramic pads vs old pads
New Brembo front rotors vs old
New stainless brake lines vs 15 year old rubber ones lol
Scary!





So... I'll make my post here soon but my golly - thanks for all this btw! I was just going to update the front suspension and a bit more but ... now I must go further! Not switching out the exhaust though - that sounded like $$$ but looks great! I just took off the front wheels of my own and noticed the SAME EXACT wear and tear on the brake line - looks like I'll be doing the same work there as well. And my badge fell off in the engine bay too- I have the original so hoping I can glue it back on. Regardless - many folks are surprised to hear its a 15+ year old car.
Did the updated Airboxes make much a difference? What about the OE Tuning Stage 1? Let me know what's next with the W164 and I may follow suit! Thanks again!
So... I'll make my post here soon but my golly - thanks for all this btw! I was just going to update the front suspension and a bit more but ... now I must go further! Not switching out the exhaust though - that sounded like $$$ but looks great! I just took off the front wheels of my own and noticed the SAME EXACT wear and tear on the brake line - looks like I'll be doing the same work there as well. And my badge fell off in the engine bay too- I have the original so hoping I can glue it back on. Regardless - many folks are surprised to hear its a 15+ year old car.
Did the updated Airboxes make much a difference? What about the OE Tuning Stage 1? Let me know what's next with the W164 and I may follow suit! Thanks again!

Last edited by Joshinator99; Oct 1, 2024 at 07:55 PM.
So I yanked out the old battery and threw it on the battery charger and sure enough, only at 43% charge. Glad I ordered a new one! New one sits at 12.9V so that’s a lot better. I dropped the new battery down into the hole and reconnected everything. I plugged in my scanner as I wasn’t sure if I needed to reset any battery management software going on, but didn’t need to. Seems like we’re back in business.

But while out for a drive recently, I got a very obvious misfire which ended up being in cylinder number one. Figuring we’d have good access to the valve covers while doing plugs and/or coil packs to address the misfire, I decided to do all three things at once. So it went in and we got both new valve covers on, all new NGK OEM plugs, and a new coil pack in cylinder 1. She’s back to running at full power! I’ll give the motor a good cleanup the next nice day we have and hope the oil leaks are fixed too. And best of all, the valve covers match.

Before
New MB valve covers, plugs, and coil pack.
Plugs were definitely getting tired… it’s obvious which plug wasn’t firing lol
Metal valve cover with hairline crack in it.
All buttoned up
FYI Camaro is getting 8 more fuel injectors since I can’t get enough fuel into the engine with just 8 LOL 😂
I'd imagine that beast must be thirsty, I chuckled when I saw 2 different valve covers on your ML, bizarre.







