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Hopefully, my pain-staking lessons will benefit others in the future.....Kleemann SC.

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Old 06-30-2003, 03:22 AM
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2001 CLK 55
Exclamation Hopefully, my pain-staking lessons will benefit others in the future.....Kleemann SC.

Let me start off by just saying that going with the Kleemann SC was the greatest thing that I have ever done for my car. I, like many other MB owners, have a deep-seated passion for his car(s), and insist that everything with it be 110%. But sometimes, a little too much passion for something will result in second guessing people you trust. I followed the advice from people who are accustomed to working on American cars and have limited experience, if any, with Mercedes, and I was wrong. What I should have done from the beginning was to slow down and listen more closely to the people who really know Mercedes Benz vehicles, like Brandon and Corey.

About a week ago I had my car run on a dynamometer for the first time at sea-level. I went to JD Performance Center which was rumored to be a pretty good race tuner. Even though they didn?t have much experience with my particular car, they had newer Porsches, Corvettes, and even had a crazy looking Shelby sitting in their bays. I naturally assumed they were competent enough to run my car on a dyno. Joe D., who is the owner, refused to run my car through the whole test on the first pull. He backed off the throttle at about 5200 RPM because he said the car was running way too lean. The dyno was fitted with a newly calibrated ?tail-pipe? sniffer, and was reading close to 15:1. Well, this reaction scared the **** out of me, and triggered a painful chain of events.

Still at the shop, I immediately called Brandon in Colorado and left a message (it was only ~ 7a.m. their time.) Less than an hour later, Brandon returns my call and I ask him what I should do. After hearing my situation, he tells me that the tail-pipe sniffer is reading my air/fuel ratio incorrectly. He said, from his experience, the exhaust probe can be off by as much as 2 points on MB because of the catalytic converters. He tells me that I need to get a reading before the catalytic converters to get any real numbers, but gives me a couple of things to try anyway. When I explained this to Joe D., he laughed. Joe D. swore up and down that the tail pipe reading was no more than 3/10ths difference before the cats. He claimed that he had personally demonstated this many times in the past. After some debate, he finally agrees to run the test, but only if I accept full responsibility. He then tells me I?d be wasting my money having a bung installed. We try the things that Brandon suggested, but nothing we tried worked in correcting my lean readings.
I leave out of J.D.?s, mad as hell (and scared) and put out an ?calling all cars? alert to all my friends who have supercharged vehicles, and others that have in depth tech experience. Every one of them says the same thing as Joe D., I was running lean and needed more fuel.

Here's the Dyno I left out of there with: Note that the Air/Fuel reading is taken AFTER the cats, at the tail. Also, this was the 5th pull, and the outside temp was ~93 Degrees.


I get Brandon back on the phone and insist that he program more fuel at WOT. Brandon, with the patience of a Saint, again reassures me that there is no way that the car is running lean, but would try to accommodate my request in order to keep me happy. After driving home, very slowly, I park the car in my garage and rip out the ECU. I overnight the module to Colorado and Brandon reprograms it and has it turned around to me the same day. In the meanwhile, he?s keeping me informed of everything he?s doing via email or phone.

I get the ECU back and plug it in. The car ran like ****, and for the first time ever, the check engine light came on. I haul it in to the MB dealer to see what was going on. The check engine light had popped on due to cylinder 6 misfiring heavily and was also showing all kinds of MAS faults. They suggested I reinitialize the ECU by resetting all the adaptions in the E-Prom via the Star Diag. We try it, and it seemed to be running a little smoother. About thirty miles later, the f***ing check engine light comes on again and the car returns to running poorly.

Of course, the first thing I do again, is call Brandon. Calmly, he once again starts to explain what was happening and that he had warned me of this possibility. The conversation ends with him telling me that there?s nothing he can think of that we can do. He sums up by telling me that the system has been in place for quite some time, millions of $ invested, years of rigorous research, and reminds me again that my car wasn't the first one the did. After a rather lengthy conversation, we finally decide that the only option is to send back the ECU and have the original software re-downloaded that the car left Colorado with.

In the meantime, I?m determined to reach some means of closure. I research some wideband O2 options and buy an OBD II scanner. I decide on welding a bung into my exhaust before the catalytic converter, and to find a Dyno facility that had a little more experience with MB. I was fortunate to find just that. I spoke to Lon from Second Street Performance and gave him a heads up about my situation and immediate goals. I also swapped the coil from cylinder 6, along with the wires with the coil from cylinder 5, just in case. I even got the chance to clean up some unsightly wires in the engine compartment and install an HKS boost and a narrowband air/fuel gauge (temporary).

Just as my anxiety about all this is coming to an end, I check my email and find one from Brandon saying that there was a problem with my ECU. Apparently, when the dealer reset the E-PROM, Brandon?s computer lost its ability to communicate with my ECU. He tells me that he had to remove the chip and program it manually, and by the way, there?s a good chance that the car won?t start when I get the ECU back. WTF, I?m thinking! He informs me that I would probably have to tow my car in to the dealer (again) to have the SCN encoded back in, but, he says, there?s still ?a chance it might just start right up?. That was reassuring? lol

I stay up half the night worrying like a little kid. I get the ECU back, plug it in??it starts right up! I take her out and she?s running as good as when it was first installed. Thank God (and Brandon), I say to myself! That same day, I drive the car over to my new Dyno facility and Lon drops the exhaust and welds in an O2 bung before the cat. EVERYTHING was EXACTLY the way Brandon had said it would be. The air/fuel ratio NEVER went above 12.5-12.8 on WOT. Man, I felt like such a schmuck!

The only messed up thing about this day was a Canadian front moving through my area carrying a over 100 degree heat wave. The shop thermometer was reading 106 and the were using a fan in the front of the car that would be seriously challenged if trying to cool an ant.

But here's what it showed anyhow: First pull, 94 Octane gas.



Once again, I owe Brandon a world of gratitude. From the very first day I met him in New York, he has always been a professional. This latest incident for me was over a week of living hell. If it wasn?t for Brandon?s (Kleemann) dedication to customer service, his experience and intelligence, I don?t know what I would have done. He goes out of his way, even on his time off, to insure everything is going well with one of his tuned works of art. Plain and simple, Corey and he are obviously confident about their system and are 110 % dedicated to what they do!

For those of you who are entertaining the thought of supercharging, go for it. Nowadays, I cant seem to peal the ear-to-ear grin off my face whenever I drive the car. I researched many other tuners, like HPS, for well over a year and a half before deciding on Kleemann. The only thing that I ever found with some of the other companies were unjustifiable sales pitches, sneaky wording in their proposal, and an embarrassing, inexcusable lack of knowledge of Mercedes Benz. IMHO they can?t hold a stick to Kleemann! You may pay a little more for a Kleemann, but you get a hell of a lot more than just a couple lbs. of boost like you do with some others. Even my wife, who met Brandon for the first time standing in the pouring rain in NY at the auto show, said to me ?sometimes you just have to pay more upfront to save money and aggravation in the end?. I feel this statement sums up my feelings pretty well. I think when you add the benefits in quality, of both their systems and install, in-depth knowledge of our cars, and customer support, you really gets off cheap.

Sorry for being so verbose, but I truly hope this saga will help others out there who are as passionate as I am when it comes to their cars?

Here are a couple of other pics for you. Enjoy!


Joe Navek





Old 06-30-2003, 10:00 AM
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CLK55, Mini S
Condensed version...

SSSSSCCHHHHLLLLLLLLLUUUUUUURRRRRRRRRRPPPPPPPPPPPPP P,

SSSSSSSSSHHHHHHHLLLLLLLLLLUUUUUUUUUURRRRRRRPPPPPP,

SSSSSSSHHHHHHHLLLLLLLLLLLUUUUUUUUURRRRRRRPPPPPPPP,

GAWK, GAWK, GAWK.

Sound like a college essay on "why I love my Kleeman system."

Good marketing strategy of "infectious marketing" -- Write yourself love letters or give out goodies for writing one and posting it, but this candy axs spit becomes tiresome.

What next, a story of how Kleeman saved my lost puppy?

Kleeman cures herpes! Kleeman -- tastes great, and less filling.

"The clean ups a snap!"
Old 06-30-2003, 10:56 AM
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hmrdwn

You just crack me up!!!!! lmao!!!
Old 06-30-2003, 12:28 PM
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2001 CLK 55
Originally posted by hmrdwn
Condensed version...

SSSSSCCHHHHLLLLLLLLLUUUUUUURRRRRRRRRRPPPPPPPPPPPPP P,

SSSSSSSSSHHHHHHHLLLLLLLLLLUUUUUUUUUURRRRRRRPPPPPP,

SSSSSSSHHHHHHHLLLLLLLLLLLUUUUUUUUURRRRRRRPPPPPPPP,

GAWK, GAWK, GAWK.

Sound like a college essay on "why I love my Kleeman system."

Good marketing strategy of "infectious marketing" -- Write yourself love letters or give out goodies for writing one and posting it, but this candy axs spit becomes tiresome.

What next, a story of how Kleeman saved my lost puppy?

Kleeman cures herpes! Kleeman -- tastes great, and less filling.

"The clean ups a snap!"
Sorry you feel that way! Next time, I'll be sure to write something that your able to follow more closely without wearing yourself out this much. lol
Old 06-30-2003, 12:56 PM
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Lol! You guys pls stop!
Old 06-30-2003, 09:36 PM
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Nice write up Joe, thanks!
Old 06-30-2003, 09:58 PM
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2001 CLK 55
Originally posted by DaBeze
Nice write up Joe, thanks!
Not a problem. Just trying to lighten the stress load for other owners who might find themselves in this sort of situation.


Joe
Old 07-01-2003, 01:27 AM
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Originally posted by hmrdwn
Good marketing strategy of "infectious marketing" -- Write yourself love letters or give out goodies for writing one and posting it, but this candy axs spit becomes tiresome.

What next, a story of how Kleeman saved my lost puppy?
Idiot.


Joe55, excellent write up. I got question marks for comma's but none the less.

Are you in the NY area? We are having a meet on July 13th and we would appreciate you bringing out the fam and the CLK55! The meet is going to be at Bear Mtn. and there is going to be some great driving after we finish eating.

I met Brandon at the NY Autoshow and couldn't agree with you more. Even though I am not a customer, Brandon has over extended himself several times to assist me with my MB and has spent more time then anyone else I've met would have just chatting about possibilities.

Again thanks for the write up....
Old 07-01-2003, 11:08 AM
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2001 CLK 55
yeah, a GTG sounds great! I would finally get the chance to match some names to faces. Let me check with my wife's schedule, at minimum, it'll be me and the sleeper!


Thanks for the reply.


Joe
Old 07-01-2003, 03:23 PM
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(I left this reply on MBNZ, but I see more action here...)

So whatever happened to the tuner at the first shop. I never heard of a dyno reading that far off at the tailpipe.

I had dynoed my Cobra at the tailpipes and before my big cats and they were almost identical. This system had 4 cats (maybe 6 cats I think).

I just asked my friend with the dyno and he agreed with Joe D.

It sounds to me like something was wrong with your car at first, then it got fixed at the end.

Did you ever go back to the first shop to run another dyno?

I did not know Kleemann was now reprogramming the chips. Only a few months back they were not.














a couple of months ago they were not.
Old 07-01-2003, 03:47 PM
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Audi 80 Quattro (with a couple of modifications)
Thanks for the info. It's nice to hear that the are companies left in this world that have a great product and are willing to stand behind it 110%. And are willing to do everything in the world to make you happy or satisfied with the product.
Old 07-01-2003, 04:07 PM
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nice info! pretty re-assuring for me to get kleeman products!
Old 07-01-2003, 06:25 PM
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Originally posted by sajecw
(I left this reply on MBNZ, but I see more action here...)

So whatever happened to the tuner at the first shop. I never heard of a dyno reading that far off at the tailpipe.

I had dynoed my Cobra at the tailpipes and before my big cats and they were almost identical. This system had 4 cats (maybe 6 cats I think).

I just asked my friend with the dyno and he agreed with Joe D.

It sounds to me like something was wrong with your car at first, then it got fixed at the end.

Did you ever go back to the first shop to run another dyno?

I did not know Kleemann was now reprogramming the chips. Only a few months back they were not.
Catalytic converters will always skew the A/F ratio if you measure after them (how much is always a matter of great debate)- a pre-cat reading is the only thing to trust, period.

Joes car is now identical to the way it left our shop in Colorado- nothing was "fixed" in the interim (although something tells me Joe knows alot more about his car now than before )

We are now programming chips for the full range of MBZ cars including AMG Kompressor and Bi-Turbo engines.
Old 07-01-2003, 08:55 PM
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All I was curious about is if the first shop dynoed the car again?

I really do think that Joe should be answering this question.

The problem with this forum is that the people that OWN the products or sell the products discussed are always taking a defensive position and they rip apart an idea or product that may be cheaper or a different idea.

I guess it was not possible that something was wrong with the car in the first place.

You have a great product, but do not take a position that you did not fix an issue.

Why did Kleemann start programming the ECU's when just a little while back it was claimed that no tuning was needed at all?
Old 07-01-2003, 10:13 PM
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2001 CLK 55
Originally posted by sajecw
[](I left this reply on MBNZ, but I see more action here...)

So whatever happened to the tuner at the first shop. I never heard of a dyno reading that far off at the tailpipe.

..................I never returned to the tuner from the first shop, he was way too head strong for me to allow him to keep working on the car.

I had dynoed my Cobra at the tailpipes and before my big cats and they were almost identical. This system had 4 cats (maybe 6 cats I think).

................That's was excactly the point of my post, MB does not equal mustang! I was thinking the same as you are now when all of this started, so I do see your point.

I just asked my friend with the dyno and he agreed with Joe D.

..............remember, I called all the people who I knew also. They didn't work on MB either.


It sounds to me like something was wrong with your car at first, then it got fixed at the end.

..............That is HIGHLY unlikely, I sent Brandon my ECU, not my whole car! If Brandon had to "fix" something, before sending it back to me, there's no way the car would run so smoothly now. Each one of these cars has their ECU "married" to that particular vehile, in order to "tune" it, the car needs to be present. It's not like you can take my ECU out, program it with a different protocol, and then just plug it into another car to see if it worked. The ECU needs to be plugged back into the original car in order to fine tune it (the way it was done originally, when I was out in Colorado).

The Kleemann Company, in general, are pretty big guns, I'm sure if there was something wrong, they would have simply told me so, then fixed it. IMHO

Please don't take this post in a negative way, I completely understand what your saying! That's why I felt it was so important to write this up the way I did.


Regards,

Joe

Last edited by Joe55; 07-01-2003 at 10:20 PM.
Old 07-01-2003, 10:26 PM
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2001 CLK 55
Originally posted by sajecw
All I was curious about is if the first shop dynoed the car again?

I really do think that Joe should be answering this question.

The problem with this forum is that the people that OWN the products or sell the products discussed are always taking a defensive position and they rip apart an idea or product that may be cheaper or a different idea.

I guess it was not possible that something was wrong with the car in the first place.

You have a great product, but do not take a position that you did not fix an issue.

Why did Kleemann start programming the ECU's when just a little while back it was claimed that no tuning was needed at all?
I think your reading Brandon's thread the wrong way, he really is just plainy trying to inform you of the same thing he was originally trying to tell me ( I didn't listen at first either )

Joe
Old 07-01-2003, 10:35 PM
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2001 CLK 55
Originally posted by Rowdy Audi
Thanks for the info. It's nice to hear that the are companies left in this world that have a great product and are willing to stand behind it 110%. And are willing to do everything in the world to make you happy or satisfied with the product.


AND: SiLvaC32

nice info! pretty re-assuring for me to get kleeman products!



Thanks for the feedback guys, the plesure was all mine! Hope it helped.


Later,

Joe
Old 07-01-2003, 11:22 PM
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Hi Joe,

I did not take it negative at all. I was just curious how their dyno was off so bad.

I thought it was a possibility that the car was leaning out some and the reprogrammed chip that was finally installed fixed it.

I am now worried that the Dyno guy I was going to use may not give me accurate readings on my A/F Ratio.

This is such an important item that I just can not believe it was off that much.

Were they different dyno's? My guy uses a Dynojet Model 248.

Is there anything I should tell him that the second shop did differently?

Do you suggest installing a guage right after the precat?

Thanks.
Old 07-02-2003, 03:02 AM
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Thank you very much for that write up. Awesome read and it wasn't spoiled by any bias nor did it have any not-cool remarks unlike other people I know..
Old 07-02-2003, 10:09 AM
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Originally posted by sajecw


Why did Kleemann start programming the ECU's when just a little while back it was claimed that no tuning was needed at all?
The KLEEMANN system will still integrate seamlessly with the original ECU, as it has in the past.

Recently (2002 and up) the ECU system has changed to a ME2.8 variant that has various "stumbling blocks". We can address these issues and produce a little more power. For example: Usually a 55 with KLEEMANN SC will produce 415 to 420 hp at the rear wheels, with some ECU work we have seen as much as 438 hp.

Customers always want that little extra from the engine over the standard trim- this is one of the ways we can do that.
Old 07-02-2003, 12:11 PM
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Originally posted by sajecw
Hi Joe,

I did not take it negative at all. I was just curious how their dyno was off so bad.

I thought it was a possibility that the car was leaning out some and the reprogrammed chip that was finally installed fixed it.

I am now worried that the Dyno guy I was going to use may not give me accurate readings on my A/F Ratio.

This is such an important item that I just can not believe it was off that much.

Were they different dyno's? My guy uses a Dynojet Model 248.

Is there anything I should tell him that the second shop did differently?

Do you suggest installing a guage right after the precat?

Thanks.
Hi sajecw, the dynos were both DynoJet 248 models. The only sure way to monitor your "true" A/F is to either install an EGT, or take a wideband O2 reading before the cat. The second shop only took a wideband reading up front.

Here's an opportunity for you to verify what I've been saying. Your best bet is to have the O2 sensor bung installed next time you have it dynoed. If you have a previous A/F reading from the tail pipe, you can compare it. But if not, they shouldn't charge you any extra to do one run with the wideband and the other with the exhaust probe.

Let me know how you make out!


Joe
Old 07-02-2003, 05:40 PM
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When we work on mapping at KLEEMANN, we use a wide band 02
sonde before the precat, the wide band 02 sonde will in mili seconds give you the exact lambda value, the sonde works from 0 - 5 volts, 4 V = lambda 1 - 2,8 V = lambda 0,85.
For safty we use a digital thermo meter as well, to record the actual temperature in the exhaust manifold.

If a mesurement should be done at the tail pipe, the dyno must have a brake and hold full throttle for at least 20-30 sec. before the reading will get stabil.
With this kind of power, the tires will fly off in huge chunks. The reading will still not be as acurate as the wide band.
Old 07-02-2003, 06:36 PM
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This is great information. I had no idea it was that complicated on these cars.

I may even go to Pennsylvania for my final dyno if the local shops are thickheaded about this.
Old 07-03-2003, 07:24 PM
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There is a lot of good information on the web regarding this.

Search google for wideband 02 tuning, lambda A/F, and other variants of the key words in this thread and you can learn a lot. It is all out there, most of it not specific to MBs, but some MB specific stuff is out there.
Old 07-08-2003, 09:09 PM
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Porsche Turbo Stage 4, Cayenne S ... gone C43, C32, ML55 & Ducati 999.
Come vai... Joe!!

I met Brandon at the Colorado Sping two years a go, as well as more that one time at the DynoPro or the Highway , and couldn't agree with you Joe55 more!
Even though, I am not a customer "today", Brandon and Cory has over extended themself several times to assist me with my AMGs and has spent more time then anyone else I've met would have just chatting about possibilities.

Grazie for the write up .... Joe55

Ciao!

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