*** Exhaust tubing size ***
I am working with a very big exhaust manufacturer/distributor to manufacture a full stainless steel system for the W211 E55 (to start with.. then make them for the other models). I am hoping to get a target retail price of $1,200 - $1,500 for the complete system from cat back.
I am just trying to get him the full specs on our cars so he can mock-up a system for me. We need bend lengths, muffler specs, etc...
I think I am going to have to put my car on a lift and just drop the exhaust to get all the measurements for him...
Stay tuned...
While in some cases it is true that a larger diameter pipe will reduce low/mid rpm torque/power... it is NOT because of backpressure. Velocity is the key. Backpressure only helps in 2 stroke engines and that is with highly developed tuned expansion chambers and is not anything like a 4 strokes dynamics.
I cannot help with identifying pipe size but can say that German cars (as are Japanese cars) metric in dimensions. Manufacturers typically use smallish pipe sizes. On a 350hp engine my guess would be 60mm-75mm... 60 on the dual sections and 75mm on single pipe sections.
Standard metric pipes size and their standard conversions are as follows:
50mm = 1.97"
60mm = 2.36"
65mm = 2.56"
70mm = 2.76"
75mm = 2.95"
80mm = 3.15"
Standard sizes:
2.00" = 50.8mm
2.25" = 57.1mm
2.50" = 63.5mm
2.75" = 69.9mm
3.00" = 76.2mm
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The muffler piping was 2.75" and mated to the stock piping which was also 2.75".
Is it same to assume that for all the 430 cars (E430, CLK430, S430) that the tubing is 2.75" and on the AMG versions as well? The piping was larger than I expected, but a pleasant surprise.
The Best of Mercedes & AMG
The effect of the interrelationship of pressure pulses (that start very high and quickly drop in pressure for each event) between cylinders is a dynamic one. Tight restrictive manifolds are OK during the high pressure times and at the same time restrict reverse flow back into the cylinder during the low pressure period of the exhaust event. When designing both manifolding and secondary piping it is important to maximize the flow energy available at each merge thereby facilitating both flow and velocity and reducing reversion and in optimized systems actually creating scavenging (the "vacuum" effect that actually creates a pressure drop that in some cases can be dramatic).
I am working with a very big exhaust manufacturer/distributor to manufacture a full stainless steel system for the W211 E55 (to start with.. then make them for the other models). I am hoping to get a target retail price of $1,200 - $1,500 for the complete system from cat back.
I am just trying to get him the full specs on our cars so he can mock-up a system for me. We need bend lengths, muffler specs, etc...
I think I am going to have to put my car on a lift and just drop the exhaust to get all the measurements for him...
Stay tuned...
I want a full exhaust for my W208 CLK55, including headers!



