Forget those whimpy factory roof rack mounts...you have a better option...
Well, I've sold and have used Thule stuff for 25+ years and thought I would look for a better way to mount a roof rack. (Afterall, yakima makes a rack that mounts on the R without using the factory points...so why not Thule?)
I figured it out and my system is on and WAAAAAYYY better then using the little factory bolt on points.
I used a standard Thule 400 foot pack, 58 inch load bars, Thule Fit kit 268 (Crystler Minivan) bracket for the rear of the car (you need a super long bracket and the fit kit 268 is perfect!) and also Thule Fit kit from a 2000 VW Golf...(Pretty sure that is #2047).
You will need to do some VERY minor bending of the fit kit lips to align with the door frame...I mean minor as is in a degree or two of angle...easy.
Take a look at the pictures and you will see how simple it is!! Plus the bikes and box and any accessories are mounted back on the car where they belong! No more having your roof box stick 3 feet out past your windshield...that is plain goofy!
The system is totally solid and will allow me to carry MUCH more gear for sure!!
Disclaimer - DO THIS AT YOUR OWN RISK AS THIS IS NOT A THULE 'APPROVED' SYSTEM. It's not rocket science though
Personally, I sure as heck don't like the thought of a LOADED rack being held on by 4 little threaded bolts. No thanks.I also like have my roof box mounted back over the roof and not over the windshield...
Anyway, just throwing out another way to do it!
With the Mercedes OEM you will not be compressing your weather strip, no scratching the paint, it's lockable, and it's simple to install for one person.
Mine is rock solid with the large box and I've done 100 mph with it on my way to Colorado.
Flexibility - I have the same base and can build whatever I want. That flexibility is the same or better.
I like it over the windshield so I can see if it's vibrating or not.
Sorry - the after market stuff does not compare.
You may not like the thought of 4 "tiny" bolts holding the rack on the car but, the fact is, those 4 bolts are more than sufficient to handle the specified load. Do you have any evidence of roof bolts breaking on the R-class? TSBs or recalls?
To give you an idea, tensile strength of a 6mm steel screw is around 174,000psi. 6mm screw has an area of .03 sq in. .03 x 174,000= 5296lbs. So, in theory, each tiny bolt can take 5296lbs of tension before breaking. The point is, the "wimpy" bolts are more than adequate to secure the rack to the roof. The rack itself or the R's sheetmetal will likely fail before the bolt does.
Last edited by avlis; Jun 14, 2010 at 09:03 AM.
As for carrying bikes and the box, I use the factory load bars, with the factory rocket box. And when I need to also take bikes I use a hitch mount for the bikes which can hold up to 4 bikes...
Trending Topics
Anyway, pretty happy with my setup.
The Best of Mercedes & AMG
Is that an aftermarket spoiler on the rear window? Just seems bigger then normal...Anyway, pretty happy with my setup.
Mercedes has the roof spoiler and two front little lip spoilers you can get. Lip spoilers are goofy, but I think the rear deck spoiler gives a more sporty appearance. I just bought some Ronal R47 in 20's that I putting on pretty soon...Titanium finish...

http://www.genuinemercedesparts.com/...subcat3=137847


sorry, that made me laugh, because I have an '04 W220 (S55). While I agree that most MB items are well engineered, every time I see someone mention MB engineering, I think about my own vehicle. Yes, it has some great engineering, however...
If you want to see an example of FAIL engineering, take a peek at the "cup holder" in a 2003-2006 W220. Utter failure as a cup holder. I use it to occassionally hold my treo. Any cups/bottles must he manually held in place for anything other than straight-ahead driving. And that means no braking! Jeez, it's such a joke...
Hence I went custom to fit my needs and allow for greater versatility, better looks and allow for a little higher weight loads...

actually, the aero fit kit that you have uses smaller diameter bolts to hold the clamps to the bodywork than the bolts in the 460 podium kit that thule specs for the w251. furthermore, the clamping action that you are using depends on a friction fit rather than a mechanical fastener. i will leave it to the more engineering inclined readers to point out the benefits vs drawbacks of each...that being said, the correct thule podium 460 kit is well engineered, as stout as the OEM bars and can bear some significant weight. i am not saying that your setup won't work, just that both mercedes and thule are perfectly good and each serves a different purpose.

This whole thread was started to simply present another option...to each his own.
As for carrying bikes and the box, I use the factory load bars, with the factory rocket box. And when I need to also take bikes I use a hitch mount for the bikes which can hold up to 4 bikes...


