S-Class (W220) 1999-2006: S 320 CDI, S 320, S430, S 500, S 600

I See tiny Small Hair Line Crack On Top Of Strut

Old Oct 14, 2008 | 11:21 AM
  #1  
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I See tiny Small Hair Line Crack On Top Of Strut

I see a tiny small hair line crack on top of strut is that normal?noticed it about 3 weeks ago....just didnt think anything of it since everything is working fine??
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Old Oct 14, 2008 | 03:55 PM
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No, it is not normal; unfortunately, it is frequent. It is an indication of a weakening of the strut seal, and will eventually result in a leak. There are kits to replace the upper strut seals - they run about $550 or so, labor included.

You can do it yourself, but it requires a special tool. See https://mbworld.org/forums/s-class-w220/106930-airmatic-repairs-suck.html and https://mbworld.org/forums/s-class-w220/198223-airmatic-strut-rebuild.html and http://www.benzworld.org/forums/w220...nt-struts.html

Letting this leak develop can cause your airmatic pump to run excessively and burn itself out.

A search on "Airmatic" will get you lots more information; include "leak" or "repair" in your search to narrow it.
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Old Oct 14, 2008 | 07:00 PM
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so should i get the upper strut seals repaired and ill be all set?
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Old Oct 15, 2008 | 09:17 AM
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Yes. I suggest doing both. The $550 price (approximate; dealerships set their own labor rates) was for both seals.
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Old Oct 15, 2008 | 11:26 AM
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Originally Posted by Skylaw
Yes. I suggest doing both. The $550 price (approximate; dealerships set their own labor rates) was for both seals.
will my independent shop know how to do this?
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Old Oct 15, 2008 | 05:34 PM
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Originally Posted by S500 Man
will my independent shop know how to do this?
They'll say they do whether they do or not. I'd have any Airmatic-related work done by a dealer. It will be cheaper in the long run.
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Old Oct 15, 2008 | 06:01 PM
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I noticed from the pics its the tiny hairline splits on the outter part.... Now this might sound crazy but for a temp fix how does apoxy sound on the cracks or liquid cement? for those who dont wanna do the Fix asap -

I have a very small one growing and was thinking about doing that for the meanwhile untill im ready to do the full repair.

NOT talking about a full tube of apoxy... just alittle to seal the hairlines.
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Old Oct 15, 2008 | 08:06 PM
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The hairline cracks are in a mastic that keeps the brass valve from vibrating and cracking. The cracks are present because the metal under the mastic is beginning to crack, which is what will cause the leak.

This could be more easily seen in the older style mounts, because there was no mastic. Post #18 at https://mbworld.org/forums/showthrea...=airmatic+seal has pictures of 1) the newer, Hella relay that is less problematic than the original one in older models; 2) a newer strut mount, and 3) the older style seal, without the mastic. However, something similar to (3) is below the mastic in the newer seals.

Filling the cracks in the mastic won't do you any good.

Last edited by Skylaw; Oct 16, 2008 at 07:07 AM.
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Old Oct 16, 2008 | 10:29 PM
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ok get my car back tommorow hopefully.........willl go check with SA at dealer on saturday morning
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Old Nov 3, 2008 | 09:53 PM
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my dealer wants 950 to replace my seals!???????should i check with independent shop?
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Old Nov 4, 2008 | 08:05 AM
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Absolutely. The parts aren't that expensive - the dealer is charging an awful lot for labor.

Just be sure your indy is an MB certified tech, or has a great deal of experience in this job.
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Old Nov 4, 2008 | 10:28 AM
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Ok so i called the indy shop, they told me $520 to replace both sides parts and labor......i called another dealer they said $650 parts and labor....i called another one they said $1100.00 wtf?the indy shop told me it was a waste of money if i did it just because the expoxy was cracking at top...
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Old Nov 4, 2008 | 11:16 AM
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It shouldn't cost more than ~$600 to replace the seals, that includes parts and labor
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Old Nov 4, 2008 | 12:48 PM
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Originally Posted by S500 Man
Ok so i called the indy shop, they told me $520 to replace both sides parts and labor......i called another dealer they said $650 parts and labor....i called another one they said $1100.00 wtf?the indy shop told me it was a waste of money if i did it just because the expoxy was cracking at top...
I paid $450 to have them replaced couple months ago, from Mercedes Indy shop. Another Indy shop quote $1200 !!!. And dealer quote $700
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Old Nov 4, 2008 | 03:03 PM
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Originally Posted by S500 Man
Ok so i called the indy shop, they told me $520 to replace both sides parts and labor......i called another dealer they said $650 parts and labor....i called another one they said $1100.00 wtf?the indy shop told me it was a waste of money if i did it just because the expoxy was cracking at top...
Mine cost $550 for both sides, parts & labor, tax included - but it was 3 years ago.

The epoxy could be cracked for several reasons - severe vibration, a particularly hard 1-time strain on the suspension - or, far more often, metal fatigue at the top of the strut, causing a crack to form in the metal below the epoxy. My seals have been in place for three years and there are no cracks.

You could let it go for a bit, and listen for leaks. If the crack gets worse, there is most likely metal fatigue, and you'll need to fix it soon. If you hear a leak or if you see the car low(er) in the mornings, you'll have to act very quickly - but the repair cost from your indy shop is in line.

You could also fill the crack with a glue (epoxy cement?) - and watch it. That won't do anything to stop or prevent a leak - but it will help to see if it was a 1-time event (no further cracking), or a recurring problem (it cracks again).

Your car is already lowered, and you seem to have large wheels - your clearances could already be pretty close, and an Airmatic failure could cause damage to your wheel wells if it happened when you are driving. $$$$$

Last edited by Skylaw; Nov 4, 2008 at 03:14 PM.
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