ABC pulsation damper and Filter DIY repair

www.mymercedesparts.com
Have your VIN ready and Jeff and his folks will get you what you need! They are extra careful.
www.mymercedesparts.com
Have your VIN ready and Jeff and his folks will get you what you need! They are extra careful.
The main problem here is the rubber mounts that hold the assembly in place, any leverage that I apply to damper is just lost when the rubber mounts flex.
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One question - since you seem to be the pulsation damper connoisseur. You mention releasing pressure from the struts by using the bleed screws for each strut. Why is this necessary if the car is off and the valve blocks have the check valves closed?
I figured once the ABC pressure sensor is reading 0 bar, all pressure is relieved and the excess is in the tank. Since the sensor is on the valve body I figured this is the pressure reading inside the pulsation damper.
Now I am fixing the stupid shifter stuck in park problem. It is cold here in Maine.
Good luck
Johan
The rough ride was caused by the damper.
After the change, the car handles like brand new. So firm and responsive. The rough ride is completely gone.
It was very difficult to do it on jack stands so I found myself a lift and had it off in 2 minutes.
YOU DO NOT NEED TO BLEED/RELIEVE PRESSURE IN THE LINES GOING TO THE STRUTS!
Let the car sit for about 10 minutes to make sure all pressure is out, lift it and undo the old pulsation damper with a 24mm wrench while holding the valve body with an adjustable wrench.
When you install the new damper, YOU MUST LEAVE the plastic shimmy tube inside, do not discard!
When done, verify fluid level in ABC tank and start the car. Perform the rodeo or about 5 minutes worth of up/down exerciser. Verify there are few to no bubbles on the ABC dipstick and you're good to go!
Here's the culprit:
Attachment 449196
and the new damper:
Attachment 449197
The rough ride was caused by the damper.
After the change, the car handles like brand new. So firm and responsive. The rough ride is completely gone.
It was very difficult to do it on jack stands so I found myself a lift and had it off in 2 minutes.
YOU DO NOT NEED TO BLEED/RELIEVE PRESSURE IN THE LINES GOING TO THE STRUTS!
Let the car sit for about 10 minutes to make sure all pressure is out, lift it and undo the old pulsation damper with a 24mm wrench while holding the valve body with an adjustable wrench.
When you install the new damper, YOU MUST LEAVE the plastic shimmy tube inside, do not discard!
When done, verify fluid level in ABC tank and start the car. Perform the rodeo or about 5 minutes worth of up/down exerciser. Verify there are few to no bubbles on the ABC dipstick and you're good to go!
Here's the culprit:

and the new damper:

Like the ramp in your second link.
Get yourself 2 pairs of pipe wrenchs/mole grips and grab the ball with one wrench, and the body its screwed onto with the other wrench.
The tricky part is that your trying to unscrew the ball, but at the same time keep the rest of as still as possible because the its pretty easy to break a pipe.
You'll see what needs to be done when your under there. Maybe get a helper, i did.
Get yourself 2 pairs of pipe wrenchs/mole grips and grab the ball with one wrench, and the body its screwed onto with the other wrench.
The tricky part is that your trying to unscrew the ball, but at the same time keep the rest of as still as possible because the its pretty easy to break a pipe.
You'll see what needs to be done when your under there. Maybe get a helper, i did.
Last edited by Fried Chicken; Jun 30, 2015 at 01:28 AM.
Virtually no chance of any debris or air getting into the system.
But after you've put the new one on i suggest you start the car and raise and lower the suspension fully about 30 times. Thats about the equivalent of a Rodeo test and it'l clear any problems.
Trust me, its not as hard or as scary as you might think.
Raise the whole car to let wheels dangle, wait 15 minutes (put jack stands under for safety), pressure in system will reduce to where you can unscrew the ball. Wear goggles, as some fluid may still squirt out under remaining pressure, but probably not more than a tablespoon full. Install new one. Voila.
All four shocks use system pressure to hold up the car. I recommend you lift and block the whole car when you begin this repair at the front of the car. Even though the rears shocks have check valves in the rear valve body designed to help keep thempressurized when the car is turned off, you cannot be 100% sure the valve body at the rear will hold pressure if the weight of the car is still on the rear wheels. If you were to have leaky O-Rings or gunk in the rear valve body, it could allow a shock to compress in the rear when you open the system in the front. It is like the safety jack stand argument; do you trust a hydraulic jack's valve to hold pressure while you crawl under your car, or should you use jack stands?
There are several good posts that mention bleeding after the accumulators are replaced. You can find a bleed nipple for the ABC line in each wheel well. You don't want to open those when the wheels are dangling, but you also don't want to open them while the full weight of the car is pushing down on that wheel (unless you want to chop your arm off at the elbow.). You CAN put another hydraulic jack under a dangling wheel, raise it slightly to put the fluid under compression and open the bleed screw a bit to let some fluid/air out and then close it up. Most likely you will get a little inky black fluid only.
And remember when you are all done that you can't just drop the car down fast off the jack stands/lift. You have to bring it down gently because you have depressurization the system and it may go to the bump stops. (Probably not, but just to be safe...)You do not want damage the shocks by dropping the car fast. Once the wheels are back on the ground, start the car and ABC system will re pressurize and it will rise up again. You will probably get some ABC warnings until after a few up/down presses. And maybe turn car on /off a couple times. But mine always resets and I haven't needed a Star Diag system to do any of this type of work yet.







