Joe P's 04' S55 AMG Build Thread




Good info and thanks for the input





On the other hand, I took some time before all of this and rebuilt the front ABC Valve block. Unfortunately the car is still dropping down and loosing pressure somewhere in the system. It seems to be more pronounced on the driver side then the passenger side. Not sure if its the struts or if possibly its leaking through the pump and i'm not sure exactly how to diagnose either. There are some S600 Shocks on Marketplace by me for sale that if i can get a deal on i may try swapping for the hell of it. I've been giving my C63 more attention recently as I want that car done before the end of Fall or before we hit dead winter here in the NE. The car is still sitting too low in the front, so i may try to readjust the front links to bring it up higher on its highest setting. I've never done a rodeo or a re-calibration so maybe i'll give that a go as well.
Regarding the Crank pulley, i was thinking about buying a VRP modular pulley but I've heard they cause a decent amount of vibration, and they're also $1400 dollars. I think i'm just going OEM brand new from the factory and it looks like they're around $450-500 for a new one with the Bolt. I really don't feel like spending another $200 or so on a crank pulley tool so if i cant find one cheap i'm just going to rig something up to get it off/on.
Possibly over the winter I'm thinking about ripping it apart and installing the 550cc Injectors i bought for it, replace the supercharger oil and throw on that 83mm pulley Dave gave me with a proper tune. If I can get the outside of the car squared away by next spring/summer that would be great. I'm looking at pulling both bumpers and having them repaired/resprayed, some small additions around the edges like a nice front lip and a rear window spoiler, and have a proper paint-less dent repair specialist come out and pop out some dings around the car. All of that along with the set of HRE's i have for it would really make me happy and the outside of the car would basically be done. I may pick up a pair of rear quarter windows that haven't been Delaminated and maybe re-tint the entire car. Who knows we'll see. If i saw more of these out on the road i probably would have sold it by now quite honestly, but i swear to God every single time i drive the car I get a thumbs up by some random person on the road, a compliment, or someone coming up to talk to me about it while i'm pumping gas. Every. Single. Time. I don't know what it is but it makes me enjoy it that much more. If only they knew the pain i go through with this thing! LOL
- Joe
ABC drops? For it to be a strut it has to be peeing on the floor when parked. Valve block most likely culprit. Give it a rodeo. Always good practice.
Ahhh window regulators!




Possibly over the winter I'm thinking about ripping it apart and installing the 550cc Injectors i bought for it, replace the supercharger oil and throw on that 83mm pulley Dave gave me with a proper tune… I'm looking at pulling both bumpers and having them repaired/resprayed, some small additions around the edges like a nice front lip and a rear window spoiler, and have a proper paint-less dent repair specialist come out and pop out some dings around the car.
Who knows we'll see. If i saw more of these out on the road i probably would have sold it by now quite honestly, but i swear to God every single time i drive the car I get a thumbs up by some random person on the road, a compliment, or someone coming up to talk to me about it while i'm pumping gas. Every. Single. Time. I don't know what it is but it makes me enjoy it that much more. If only they knew the pain i go through with this thing! LOL
- Joe
We’re here for you.
Cheers,
maw
Last edited by maw1124; Sep 30, 2025 at 09:37 PM.
(1) if it was my car I’d get rid of the lowering links altogether, for just the reason you’re experiencing now.
After MB and AMG designed all this, what good is another link in the chain, or is it just the weakest?
(2) if the car is losing pressure from somewhere you cannot see, on mine that was the pump on its way out.
But it would only droop after a few weeks, which MB considered “proper functioning”.
Eventually the pump gave, I replaced it, and no more vapor loss.
Valve blocks is the other likely culprit but you’ve addressed one already and they’re spendy. How long does it take to droop?
Short answer is, the same slight vapor loss from reduced temperature you’ll see from the valve block (or from tires for that matter), you’ll see from the pump at this age.
(3) you won’t need (or want) larger injectors with an 83mm pulley and tune.
Over the years I’ve observed that as soon as people went for so much boost that they needed larger throttle bodies, looped fuel rails and larger injectors, that was the point of no return.
In fact, that’s WHY 83mm pulleys came about.
It’s so little extra boost (about 10%) it’s simple, but on this light car it feels like a ton if properly delivered to the rear wheels.
But definitely change that supercharger fluid.
Should have been done with cooling pump and crank pulley so you’re not technically all that late LOL.
My recipe would be one step colder plugs (discussed) + one step wider wheels all around but particularly the rear;
(4) bumper respray, PDR and color correction I consider every 5 year items… you’ll do those again; and finally
(5) I think they made less than 2500 of these for North America, so it’ll always be rare and dope when you get it right. I’ve owned mine over 16 years for this very reason, similar to the 500E.
They’re both Bruno Sacco designs and I think they’ll both be legendary before all is said and done.
So if you like the car enjoy the ride, is what I say.
You won’t find a simpler car that delivers what this one does — +500 hp and tq (550/575 w/pulley and tune) with this level of 4 seater luxury and safety done litter the landscape for a reason.
It’s for a certain customer.
And the fact that you can wrench on it yourself if you want makes it a real German Muscle Car (which is all of mine even though I don’t wrench — I value simplicity).
We’re here for you.
Cheers,
maw








The Best of Mercedes & AMG
AMG Crack is a peculiar manner of addiction. Always love the buzz when applying the loud pedal. We pay to play!
Guys if you give up on them.... Drive a 222 S-65. You'll fall madly in love again. Be sure to find one with Carbon Ceramic brakes. 60,000 miles on second set of brake pads with original rotors. Still makes me giggle four years into my time with her. 222 car has been wonderfully free of things to babysit/that feeling of dread about 'what is next.'




Inquiring minds want to know.
maw




I've been ordering a bunch of parts for the C63, trying to get that car ready before dead winter, so the S55 may be on the back burner for a bit. Camshaft Adjuster plates from 63Motorsports should be in by Tuesday along with some more parts from FCP. Hopefully next weekend I can make some decent progress on that car. Headbolts, Lifters, Cams, some titanium hardware, adjuster plates, plugs and put the top end back together. Then i may pull the Intake manifold and freshen that up as its a common wear item. Put it all back together and keep my fingers crossed she fires lol. Looking forward to the M156 Platform though, it should be a fun beater.
However I will more than likely take your advice, sounds like a good starting point for where I want to be with the S55 and go from there.
- Joe




Over the last week i had some time to spend on the car. It's been on ramps and jacks since last September when i blew apart the crank pulley. FB Marketplace came through once again and patience is always your friend if you have the space and time. Found a brand new OEM pulley for $150 and the tool for another $150. All in for Parts at $300 isn't too bad. Last week i dove in and tore it apart. Pulled all of the plastics underneath, all of the cooler lines off of the fan shroud (What a PITA), pulled the fan and made some room for tools. I will say a proper video borescope is great for this job (Honestly any job) it is such an incredible handy tool to be able to see what the hell you're doing. While the pulley was off i figured i absolutely need to do a front main seal, so i ordered one from FCP Euro and put it in. At first, I didn't have the seal 100% in and figured oh well, the pulley will suck the seal in. No. Not how you do it. I took the handle of a screw driver and pressed it against the seal and took a hammer and tapped it all the way in. It actually sits about 1/8th inch inside the engine. What i found was instead of the pulley pushing the seal into place, it was actually trying to spread the seal as the snout of the pulley is tapered. So as I'm fighting the pulley and seal, i'm keeping my eye on the torque wrench and realizing its not getting pushed in and i'm getting close to 148FT LB's of torque on the wrench. Pull it back off, take a day off, talk to my mechanic, he says no put that seal all the way in and take a torch and heat that snout up, it'll slip right on. Well sure enough thats exactly what i did and it slipped right on like he said. Torqued it down to 147.5FT LB's and then 90 Degrees and she's in and good to go. Put everything back together yesterday, and i've been driving and enjoying it all Holy Saturday. Sure is a treat once again.
I still have a few things to check off the "To-Do List" like a new rear window regulator, Flickering driver side headlight (STILL) and some other small stuff, but it was a pleasure to blow the winter cob webs off and make sure everything is working properly.
My next order of business is to order a window regulator and get the headlight squared away, and in the mean time I actually just found a Cat-Back exhaust that was built for an S600. It's from a company based down in Sarasota i believe called "Renn-Haus". Full bolt on cat back with resonator delete to 2 Magnaflow mufflers. Looking forward to how it sounds as i was looking for something very similar to this kind of set-up. I didn't want to start cutting the exhaust up and i can always revert back to stock if i don't like it. Then well do pulley and a tune and see how she likes it.
Hope all are well and enjoying.
Happy Easter!
- Joe
Last edited by PHILLYCLSJOE; Apr 4, 2026 at 09:07 PM.




So did you do pulley and tune yet or is that next?
maw
Last edited by maw1124; Apr 5, 2026 at 04:48 PM.




I'm sill getting a good vibration at around 2-3000k RPM ad i think it may be my driveshaft flex disc. Last time i had it in the air at the mechanics i had a looksy underneath and it looked like the driveshaft flex disc could use to be changed. I may do that next when i have the exhaust down to swap out for the Renn-Haus exhaust. A little "while you're in there" I really hope thats the case. I've read nightmare stories of different levels of transmission fluid (Which i just did a conductor plate and a full flush) so hoping its not directly related to the fluid level, and a bunch of other random stuff, but figure start with the easy cheap parts and work my way from there.
Damn car will be brand new by the time i'm done with it.
The exhaust was a v12 catback which is a 3' exhaust so i'm hoping i can retro fit it. Pulley, tune, and maybe hit the dyno and see what she puts down out of curiosity. Should be a fun spring.
- Joe




If so, that might be the same vibration I was chasing. There's a little power steering damper on these at the front ABC hose. This little one ... https://www.ebay.com/itm/11663188691...Bk9SR7T66oqsZw
Mine is leaking so another one is set to go in very soon (the little torquoise seal goes). Didn't get to it last fall before the weather hit. I want to try to get it in the next couple weeks and see if that cures it. I'll let you know.
maw
Look closely at (Or just replace) the driveshaft center bearing and it's support bushing if it has been in there five years. They sag for high speed vibrations. Easy access with the driveshaft out. Do the Guibo joints front and rear on the driveshaft.




If so, that might be the same vibration I was chasing. There's a little power steering damper on these at the front ABC hose... Mine is leaking so another one is set to go in very soon (the little torquoise seal goes). Didn't get to it last fall before the weather hit. I want to try to get it in the next couple weeks and see if that cures it. I'll let you know.
maw
Interior tweaks attached (leather airbag, wooden shift knob and rear armrest wood). Trying to get parts out of the stash and onto the cars LOL
Cheers,
maw
Last edited by maw1124; Apr 26, 2026 at 09:50 AM.
Last edited by CICBarkeep; May 1, 2026 at 08:13 AM.




Dave - Only thing i can think of that would cause a pulsation from the pump with the AC off/on would be the extra load the compressor is using once its on. It's possible something is out of balance and when the compressor kicks on, its using more tension in the serp belt to drive that compressor and in turn balancing everything out. I do notice i have a slight wobble to my ABC pump pulley, however no sound from what i can tell is coming from that area. Even after both valve blocks have been rebuilt and all new accumulators she still drops in the front left quite a bit. MAW had mentioned previously that its probably slowly bleeding out from the pump, so its possible that slight wobble from the pulley is the culprit and weakest link.
Have someone sit in the car, pop the hood and take the engine cover off and have them turn the AC on and off a bunch of times while you check it out and see what could be causing it. How are your idiling RPM's? Everything seem normal there? Are you certain its coming from the Tandem Pump and not the AC Compressor itself?




I'd run it in the garage with the AC on and watch the belts and pulleys. If any belt is stuttering you can maybe watch where from. I've recently replaced my tandem pump and water pump pulley (slight wobble), so it's getting about that time.
"While you're in there" are the most expensive four words in Mercedes land behind "the car was cheap."
GL
maw
Last edited by maw1124; May 1, 2026 at 08:38 PM.




Of course you would wonder where the air came from but that's [maybe, hopefully not] a problem for another day.
maw
Of course you would wonder where the air came from but that's [maybe, hopefully not] a problem for another day.
maw





