SL/R230: Nightmare SL600 purchase
Trunk soft close failed: fixed with instructions here
ABC hose failed/burst while driving
ABC blue light is still on after fix
Radiator failed today...pinholes by upper hose
So trunk soft close fixed? Good, one at a time

ABC definitely needs a fault codes reading, due to bunch of sensors/items that might give that blue light. Do not drive with empty reservoir - you'll destroy the pumps.
Pinholes in the upper hose? Maybe something got in and made those? I'd recommend system flush, if possible, and new fluid! Whatever made those holes still might be in the system, so a flush would eliminate them.
Regards,
Ghostty
anyone done a radiator pull before?
pinholes in the radiator itself, not the hose....on the upper neck
https://mbworld.org/forums/m275-v12-...65-2006-a.html
Should be similar since both are v12 TT
Before doing anything, inspect the new radiator and make sure it’s to spec; this is really important.
- Make sure the outside diameter of the hose receptacle is 41.0 to 41.5 mm.
- Make sure you have threaded receptacles for the fan cowl, IC HE, IC pump, AC HE and AC pipe fittings.
- When you remove the old radiator, some of those fittings may be rusted up – test them first, and figure out what you’re going to do.
- There are rubber & plastic mouldings all around the radiator to control airflow, and they take time to remove & refit.
- Establish whether your header tank fills to the RH header tank, or the bottom hose.
- The new radiator may have a ¾” filler hose receptacle that may need to be blocked off – which can make fitting more difficult.
- Lift the front end of the car onto stands and remove the top and bottom covers.
- Loosen the header tank cap and drain the cooling system. This takes a while.
- Remove the thermostat/top hose housing and disconnect all the hoses (expect spills).
- Disconnect the electric fan.
- Remove the small clips that hold the top of the fan cowl to the radiator flange.
- Remove the two clips that hold the bottom of the fan cowl to the radiator flange.
- Unscrew the secondary radiator pipe from the bottom of the cowl, noting where the screws went.
- Undo the two transmission oil cooler pipes, catch a bit of oil, and cover the pipe ends.
- Undo the two nuts at the top corners of the fan cowl.
- Pull the fan assy up an inch, tilt it back and pull it out upwards (pushing the IC pipes out of the way).
- From underneath, undo the IC pump and its bracket from the radiator.
- Still underneath, remove the bolt that holds the aircon pipes bracket to the radiator.
- Unbolt the top L&R of the aircon condenser from the radiator.
- Unbolt the IC heat exchanger from the radiator, and support it.
- Undo the plastic clamps that hold the top of the radiator.
- Push the top of the radiator back and remove the bleed pipe.
- Remove the plastic brackets that are clipped half-way up each side of the radiator.
- Lift the radiator out.
Now is the time to replace the anti-freeze, the thermostat, the thermostat housing o-ring, the hose connector o-rings, and the hoses and aux drive belt if you feel like it.
Refitting is the reverse of removal, but:
- Check that the top hose assy fits both radiator receptacles before fitting the radiator (ask me why).
- Tape sheets of corrugated card to the front and rear facesof the new radiator, otherwise you’ll make a horrible mess during fitting.
- Make sure the secondary radiator pipe doesn’t foul the fan, as the cowl doesn’t protect it.
- Make sure the aircon condenser is in about the right position before you push the new radiator forwards into position.
- Make sure all the small hoses and cables are tied away from the moving parts, like the ancillaries and the aux belt.
- The cooling system bleeds itself, but only when the engine is fully warmed-up, and you need patience.
Yeah replaced mine last year very simple project, hard part for me was getting the upper hose reattached.
Last edited by stykshooter; Jun 19, 2016 at 10:13 PM.
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Boy, you're having fun with that car
But once you fix it all, should be a pleasure to own one
Hope you'll still wanna keep it after that much work invested








