SL/R230: Windshield Washer Fluid Reservoir; Leak
When I attempt to fill the windshield washer reservoir, a certain amount of fluid appears to go in the reservoir, but then fluid starts spilling out from beneath the undercarriage pan. I don't know how the reservoir is constructed and it's impossible to see without removing the wheel well liners. Anybody got a suggestion as to why the reservoir can't be filled without prematurely overflowing?
Obviously there's a leak ... but is there a known weak point in the system?
Remedy?
The best bet is to lift the vehicle and remove the wheel and fender liner extension to access all of this. The pump and grommets are fairly inexpensive, even a whole new reservoir is not too pricey.
I have the same problem with mine but it holds plenty of fluid without me trying to really get into it. I'll bet it is a filler neck to reservoir leak as mentioned by Rudeney above. I cannot prove that but it makes real good sense to me and I had wondered about the filler neck attachment and if it were a one or two piece deal. Mine holds plenty enough water to keep the warning light off.
moretech
Many thanks for your response.
moretech




http://www.mbdirectparts.com/oe-merc...enz/2308690020
here is a picture of one that might shed some light.
http://www.ebay.com/itm/like/142095372758?lpid=82&chn=ps&ul_noapp=true
hope that helps,
Chris
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Hope this helps,
Chris
The Best of Mercedes & AMG
Great job on above post. Definitely a bit more complex than one might at 1st think,--- heated system. I never think about that feature as I have never needed to know if it works. thanks again.
moretech
But ... why does a washer fluid reservoir have to be so complex?
I'm so old, I've had cars that had washer fluid "tanks" that were nothing more than rubber bags attached to the engine-bay side of a front fender. Worked.




"Check rubber grommets on windshield washer fluid pump (M5/1) and
HCS (SRA) pump (M5/2), replace if necessary. "
Hope that helps,
Chris
P.s.
as to the gratuitous complexity of the bottle ... it does maximize otherwise unused space to provide a longish-term supply of not-frozen windshield cleaning fluid. And ... they did not fail much during the warranty period making it a design success by Mercedes standards : )
by contrast to vehicles of old ... my 65 GTO (I bought when I was 15) had so much room in the engine compartment, you could nearly sit inside while adjusting the carburetors .... AND yet, it did not have a windshield washer bottle because it did not have squirters (an option the original purchaser passed on)




But ... why does a washer fluid reservoir have to be so complex?
I'm so old, I've had cars that had washer fluid "tanks" that were nothing more than rubber bags attached to the engine-bay side of a front fender. Worked.
I just re-read your post and it makes sense that if you never get a low fluid light that the leak is at or above the sensor ... so the connector from the tank to the filler pipe would be the number one suspect (#110 in drawing, A230 869 01 17 ), or, there is a gasket between the filler tube and the connector (#115, A230 869 0098) and the level switch has a grommet (#100, A230 997 1981).
hope that helps
Chris








The reservoir in my W113 is real hybrid. Shaped like a bag but in fact made of hard-ish plastic. 1966 electric pump just pumps, and pumps. Built to last.
After inspecting the pipe, I found that there was no O-ring in the joint (where it went, I have no idea), so I assumed that was the culprit. I ordered one from the dealer thinking that would be it. The foam gasket looks very flimsy and came with some creases in it. I cannot see how this setup would be water tight, but okay, I installed it (fighting the urge to use silicone to seal it). After re-assembly, the pipe area leaked exactly as before.
During this effort, I did not pull the entire accordion hose (#110 in diagram, PN A230 869 01 17) all the way out of the tank since I did not know how it seals itself to the tank (it seemed awfully loose). So my question is, does part #110 seal to the tank with a simple O-ring, or is there more to the joint to make it water tight? It seems very poorly designed.
Thanks,
Robert
PS: I have included photos of the gasket for anyone who reads this, in case they want to make their own to improve on what the dealer offers.
Mine didn't have it and I see some dried washer fluid at the resulting hole near the pump. I am guessing some sort of pressure release drain that opens with no pressure allowing fluid to drain from nozzle hose but closes when the pump is on to force fluid to nozzles.
Thinking my valve (if it is one) may leak slowly draining the tank?
The front headlight washers may also be the culprit but it would have to siphon as the pressure hose goes up above the tank.



