SL-Class (R230) 2003 -- 2012: Discussion on the SL500, SL550, SL600

SL/R230: Hotline Archive: Vehicle makes noise on start up from the hydraulic suspension lines

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Old 05-18-2020, 01:56 PM
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Lightbulb Hotline Archive: Vehicle makes noise on start up from the hydraulic suspension lines

Having access to the biggest USA workshop live hotline databases, I will publish them here and might help some.


Customer Concern: Vehicle makes noise on start up from the hydraulic suspension lines
Average Reported Mileage: 83882

Tests/Procedures:

1. Inspect all hose routing and mounts for leakage and damage.

2. Inspect front, rear, and middle valve blocks for worn or loose mounts.

3. With factory scan tool perform the function "Rodeo" to bleed out any potential air in system.

4. With the vehicle on a drive-on rack, operate suspension raise and lower switch, while listening to hydraulics for noise and feel for large amounts of vibrations.

5. Replace the hydraulic pulsation dampener per TSB.

Tech Tips: Hydraulic suspension holds 4 pressure pulsation dampeners. Three on the high side and one on the low side. The low side dampener is located behind the left front wheel tucked up in the fender. It is also recommended to flush out old fluid and replace filters, see factory work information for repair instructions.

7 - Replaced Active Body Control (ABC) Pulsation Damper
4 - Replaced Active Body Control Pump
4 - Replaced Hydraulic Suspension Pressure Hose
3 - Performed Hydraulic Suspension System Bleed Procedure
2 - Replaced Hydraulic Suspension Gas Chamber/Accumulator
1 - Replaced Active Body Control (ABC) Pulsation Damper and Replaced Motor Mount(s)
1 - Replaced Active Body Control (ABC) Pulsation Damper and Replaced Hydraulic Suspension Gas Chamber/Accumulator and Performed Hydraulic Suspension System Bleed Procedure


March 17, 2018 2010 Mercedes-Benz S550, 5.5L, V8, Des 273.961, USA *
Active Body Control (ABC) Pulsation Damper
- Replace pulsation damper for front suspension. Customer concern power steering type of noise when hot @2-3K RPM and has no change with steering wheel movement. Also made a chirp/whistle noise @ idle in front grill area. Replaced damper and performed "Rodeo" Flush using AGA Flush tool. 2010 S63 AMG Replaced Active Body Control (ABC) Pulsation Damper


March 9, 2020 2009 Mercedes-Benz SL550, 5.5L, V8, USA *
Active Body Control (ABC) Pulsation Damper Replaced Active Body Control (ABC) Pulsation Damper

October 23, 2018 2008 Mercedes-Benz CL550, 5.5L, V8, USA *
Active Body Control (ABC) Pulsation Damper Replaced Active Body Control (ABC) Pulsation Damper


January 1, 2018 2005 Mercedes-Benz CL500, 5.0L, V8, MFI, USA *
Active Body Control (ABC) Pulsation Damper Replaced Active Body Control (ABC) Pulsation Damper


April 5, 2017 2009 Mercedes-Benz SL550, 5.5L, V8, USA *
Active Body Control (ABC) Pulsation Damper Replaced Active Body Control (ABC) Pulsation Damper


December 13, 2016 2007 Mercedes-Benz SL550, 5.5L, V8, USA *
Active Body Control (ABC) Pulsation Damper Replaced Active Body Control (ABC) Pulsation Damper


April 14, 2016 2009 Mercedes-Benz S63 AMG, 6.3L, V8, Des 156.984, 32V, USA *
Active Body Control (ABC) Pulsation Damper Replaced Active Body Control (ABC) Pulsation Damper

October 27, 2018 2003 Mercedes-Benz S55 AMG, Kompressor 5.5L, V8, USA *
Active Body Control Pump Replaced Active Body Control Pump

May 15, 2018 2005 Mercedes-Benz SL600, 5.5L, V12, MFI, USA *
Active Body Control Pump Replaced Active Body Control Pump

December 21, 2017 2008 Mercedes-Benz SL550, 5.5L, V8, USA *
Active Body Control Pump Replaced Active Body Control Pump

April 14, 2016 2008 Mercedes-Benz CL63 AMG, 6.3L, V8, Des 156.984, USA *
Active Body Control Pump Replaced Active Body Control Pump


February 21, 2019 2005 Mercedes-Benz SL500, 5.0L, V8, MFI, USA *
Hydraulic Suspension Pressure Hose Replaced Hydraulic Suspension Pressure Hose

October 11, 2017 2007 Mercedes-Benz S550, 5.5L, V8, Des 273.961, USA *
Hydraulic Suspension Pressure Hose Replaced Hydraulic Suspension Pressure Hose

May 9, 2017 2007 Mercedes-Benz S550, 5.5L, V8, Des 273.961, USA *
Hydraulic Suspension Pressure Hose Replaced Hydraulic Suspension Pressure Hose

February 7, 2017 2007 Mercedes-Benz SL550, 5.5L, V8, USA *
Hydraulic Suspension Pressure Hose Replaced Hydraulic Suspension Pressure Hose
1 Eric Bross
December 13, 2017 2006 Mercedes-Benz SL600, 5.5L, V12, Des 275.951, USA *
Hydraulic Suspension System Bleed Procedure
- Also fluid was low.
92,000 miles Performed Hydraulic Suspension System Bleed Procedure

December 13, 2017 2009 Mercedes-Benz SL550, 5.5L, V8, USA *
Hydraulic Suspension System Bleed Procedure
- After bleed operation the noise has not returned.
69,000 miles Performed Hydraulic Suspension System Bleed Procedure

November 27, 2016 2003 Mercedes-Benz S55 AMG, Kompressor 5.5L, V8, USA *
Hydraulic Suspension System Bleed Procedure Performed Hydraulic Suspension System Bleed Procedure


April 4, 2018 2005 Mercedes-Benz SL500, 5.0L, V8, MFI, USA *
Hydraulic Suspension Gas Chamber/Accumulator
- Vehicle would have noise from the ABC pump 1 minute after startup and only got worse. If we removed the p/s reservoir cap the fluid was aerated. But not if the vehicle was off. Performed rodeo which did not help. Replaced the rear dampener and accumulator to fix the issues.Had codes for rear too low Replaced Hydraulic Suspension Gas Chamber/Accumulator

November 22, 2016 2005 Mercedes-Benz SL600, 5.5L, V12, MFI, USA *
Hydraulic Suspension Gas Chamber/Accumulator
64,660 miles Replaced Hydraulic Suspension Gas Chamber/Accumulator


September 21, 2016 2004 Mercedes-Benz S55 AMG, 5.5L, V8, USA *
Active Body Control (ABC) Pulsation Damper
Hydraulic Suspension Gas Chamber/Accumulator
Hydraulic Suspension System Bleed Procedure
102,225 miles Replaced Active Body Control (ABC) Pulsation Damper and Replaced Hydraulic Suspension Gas Chamber/Accumulator and Performed Hydraulic Suspension System Bleed Procedure


April 14, 2016 2005 Mercedes-Benz SL500, 5.0L, V8, MFI, USA *
Active Body Control (ABC) Pulsation Damper
Motor Mount(s)
91,525 miles Replaced Active Body Control (ABC) Pulsation Damper and Replaced Motor Mount(s)


Vehicle Application:
2000 CL500 5.0
2001 CL500 5.0
2002 CL500 5.0
2003 CL500 5.0
2004 CL500 5.0
2005 CL500 5.0
2006 CL500 5.0
2007 CL500 5.5
2008 CL500 5.5
2009 CL500 5.5
2010 CL500 5.5
2003 CL55 AMG 5.4
2004 CL55 AMG 5.4
2001 CL55 AMG 5.5
2002 CL55 AMG 5.5
2003 CL55 AMG 5.5
2004 CL55 AMG 5.5
2005 CL55 AMG 5.5
2006 CL55 AMG 5.5
2007 CL550 5.5
2008 CL550 5.5
2009 CL550 5.5
2010 CL550 5.5
2003 CL600 5.5
2004 CL600 5.5
2005 CL600 5.5
2006 CL600 5.5
2007 CL600 5.5
2008 CL600 5.5
2009 CL600 5.5
2010 CL600 5.5
2001 CL600 5.8
2002 CL600 5.8
2010 CL63 AMG 6.0
2008 CL63 AMG 6.2
2009 CL63 AMG 6.2
2010 CL63 AMG 6.2
2008 CL63 AMG 6.3
2009 CL63 AMG 6.3
2010 CL63 AMG 6.3
2005 CL65 AMG 6.0
2006 CL65 AMG 6.0
2007 CL65 AMG 6.0
2008 CL65 AMG 6.0
2009 CL65 AMG 6.0
2010 CL65 AMG 6.0
2009 CL65 AMG 6.2
2000 S500 5.0
2001 S500 5.0
2002 S500 5.0
2003 S500 5.0
2004 S500 5.0
2005 S500 5.0
2006 S500 5.0
2007 S500 5.5
2008 S500 5.5
2009 S500 5.5
2010 S500 5.5
2003 S55 AMG 5.4
2004 S55 AMG 5.4
2005 S55 AMG 5.4
2001 S55 AMG 5.5
2002 S55 AMG 5.5
2003 S55 AMG 5.5
2004 S55 AMG 5.5
2005 S55 AMG 5.5
2006 S55 AMG 5.5
2007 S550 5.5
2008 S550 5.5
2009 S550 5.5
2010 S550 5.5
2003 S600 5.5
2004 S600 5.5
2005 S600 5.5
2006 S600 5.5
2007 S600 5.5
2008 S600 5.5
2009 S600 5.5
2010 S600 5.5
2001 S600 5.8
2002 S600 5.8
2000 S600 6.0
2001 S600 6.0
2010 S63 AMG 6.0
2009 S63 AMG 6.2
2010 S63 AMG 6.2
2008 S63 AMG 6.3
2009 S63 AMG 6.3
2010 S63 AMG 6.3
2005 S65 AMG 6.0
2006 S65 AMG 6.0
2007 S65 AMG 6.0
2008 S65 AMG 6.0
2009 S65 AMG 6.0
2010 S65 AMG 6.0
2000 SL500 5.0
2001 SL500 5.0
2002 SL500 5.0
2003 SL500 5.0
2004 SL500 5.0
2005 SL500 5.0
2006 SL500 5.0
2007 SL500 5.5
2008 SL500 5.5
2009 SL500 5.5
2010 SL500 5.5
2002 SL55 AMG 5.0
2003 SL55 AMG 5.4
2004 SL55 AMG 5.4
2005 SL55 AMG 5.4
2006 SL55 AMG 5.4
2007 SL55 AMG 5.4
2003 SL55 AMG 5.5
2004 SL55 AMG 5.5
2005 SL55 AMG 5.5
2006 SL55 AMG 5.5
2007 SL55 AMG 5.5
2008 SL55 AMG 5.5
2008 SL55 AMG 6.0
2007 SL550 5.5
2008 SL550 5.5
2009 SL550 5.5
2010 SL550 5.5
2003 SL600 5.5
2004 SL600 5.5
2005 SL600 5.5
2006 SL600 5.5
2007 SL600 5.5
2008 SL600 5.5
2009 SL600 5.5
2010 SL600 5.5
2000 SL600 6.0
2001 SL600 6.0
2002 SL600 6.0
2010 SL63 AMG 6.0
2009 SL63 AMG 6.2
2010 SL63 AMG 6.2
2009 SL63 AMG 6.3
2010 SL63 AMG 6.3
2005 SL65 AMG 6.0
2006 SL65 AMG 6.0
2007 SL65 AMG 6.0
2008 SL65 AMG 6.0
2009 SL65 AMG 6.0
2010 SL65 AMG 6.0



Last edited by pmercury; 05-19-2020 at 04:17 AM.
Old 05-18-2020, 08:40 PM
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This is great information; is it from US dealerships or world wide ?

Thanks YOU!

AND

Be great if you can post any other info as to ABC component replacements as this will give us all an idea as to failure modes and failure rates.

THANKS again

Last edited by steve sl550; 05-18-2020 at 08:44 PM.
Old 05-18-2020, 09:31 PM
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2003 CL 600
What about ignition/coil failures? I am chasing a bank shutting down under any load, and even after throwing 2 fresh coil packs from V12icpack in there it made it worse. Transformer was scoped while issue occurs and does not drop voltage, I'm working on swapping in a good used M/E and if not will send my transformer to Clark for testing anyway.
Old 05-18-2020, 11:42 PM
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Like asking for the time and getting instructions to not only build the watch, but also the factory. Unbelievable.
Old 05-19-2020, 03:58 AM
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Originally Posted by steve sl550
This is great information; is it from US dealerships or world wide ?

Thanks YOU!

AND

Be great if you can post any other info as to ABC component replacements as this will give us all an idea as to failure modes and failure rates.

THANKS again
this data comes from my very, very expensive dealership account with https://www.identifix.com/direct-hit/dealerships/
Data is USA dealers and workshops only happy to share it with you, hope it helps

I can not copy and paste all repair data as there are more than hundred pages on each case

I just copy paste info so you can PM me anytime to request specific data


added picture

Last edited by pmercury; 05-19-2020 at 04:16 AM.
Old 05-19-2020, 05:04 AM
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Originally Posted by ItalianJoe1
What about ignition/coil failures? I am chasing a bank shutting down under any load, and even after throwing 2 fresh coil packs from V12icpack in there it made it worse. Transformer was scoped while issue occurs and does not drop voltage, I'm working on swapping in a good used M/E and if not will send my transformer to Clark for testing anyway.
Understand how this works, some dealer workshop creates a case, then it gets locally or hotline solved
When I type misfire, I get a 1-50 results, all different cases
so what I post are cases, other misfire cases will follow
these are cases to help workshops find solutions, in no way strict manuals
the documentation avaible are all scans from EPC - WIS and Xenrty, there is no way I post these tons of documents each time
if you need specific documents on a case, pm me or write a post I will do my best to post them when I have time
this is a tool professionals in the USA use

Last edited by pmercury; 05-19-2020 at 05:06 AM.
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