SL/R230: 2003 starter battery not charging




To be certain about those two fuses, unfortunately you have to take disconnect them. In the system, voltage may be on either side of them.
By the look of the circuit K57 should kick in in when the car is running and therefore charging both batteries. That relay is a known trouble spot.
Clear the red code and see if it comes back, but pull that relay and test it on the bench.
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To test fuse you need to measure the fuse with Ohm meter, after disconnecting one terminal.
If F2 is blown, then neither battery would charge.
What voltage did you get on both batteries with engine running?
Rear battery is charged directly by alternator, like conventional single battery system, so you will see voltage rise when engine running to 14V or so.
Front battery is charged by the BCU, which contains a DC-DC converter, which acts as a battery charger, so you would not necessarily see a higher voltage when engine running. The DC-DC converter is controlled electronically by BCU
Neither relay will prevent the front battery from charging!
K57 is an "emergency" relay. If one of the batteries is low voltage the BCU will energise it, connecting both batteries together, so hopefully there is then enough power on both batteries to start the car. You will also get consumers offline alarm.
This relay should normally never operate.
It gives issues when there is a parasitic drain on the rear battery, so it operates repeatedly when starting the car. Every time you see "consumers offline" message it has operated and bridged the two batteries together.
BCU Charges the front battery with a built in charger circuit, controlled electronically from BCU.
It might be stuck closed though, with fused contacts, bypassing the BCM and throwing the code. IIRC there were posts on that.
Then the OP's issue is most likely the BCM, since that's the only other path to the starter battery. But first, clear the code and if it doesn't come back, then check to see if the batteries are charging.
Last edited by Tom Manning; Nov 9, 2022 at 06:38 PM.




If the code can be cleared and the starter battery keeps a healthy charge after several starts there's nothing wrong with that car.
To test fuse you need to measure the fuse with Ohm meter, after disconnecting one terminal.
If F2 is blown, then neither battery would charge.
What voltage did you get on both batteries with engine running?
Rear battery is charged directly by alternator, like conventional single battery system, so you will see voltage rise when engine running to 14V or so.
Front battery is charged by the BCU, which contains a DC-DC converter, which acts as a battery charger, so you would not necessarily see a higher voltage when engine running. The DC-DC converter is controlled electronically by BCU
Neither relay will prevent the front battery from charging!
To test fuse you need to measure the fuse with Ohm meter, after disconnecting one terminal.
If F2 is blown, then neither battery would charge.
What voltage did you get on both batteries with engine running?
Rear battery is charged directly by alternator, like conventional single battery system, so you will see voltage rise when engine running to 14V or so.
Front battery is charged by the BCU, which contains a DC-DC converter, which acts as a battery charger, so you would not necessarily see a higher voltage when engine running. The DC-DC converter is controlled electronically by BCU
Neither relay will prevent the front battery from charging!




Did you clear the code? Does it come back?





