SL-Class (R230) 2003 -- 2012: Discussion on the SL500, SL550, SL600

SL/R230: Can a 2003 SL500 be made reliable?

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Old Jul 19, 2024 | 08:30 PM
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2003 E500
Can a 2003 SL500 be made reliable?

I know the weaknesses of the ABC and top hydraulics, my question is, are there mods/updated components that can be included to improve these systems during repair so that one does not have to repair again for a reasonable time?
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Old Jul 19, 2024 | 11:25 PM
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I think so. You have to look at the weak points of the car and plan to repair accordingly. I’m not sure if you have an r230 or considering getting one. In my opinion, I have a 2003 r230, address the major areas with the thought of keeping the car and driving it, so the easy fixes need to be replaced with lasting repairs.
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Old Jul 20, 2024 | 04:46 AM
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Just fix what breaks, theres no futureproofing ANY car. You buy it, drive it, fix whatever falls out of it. Some component last 150k, some need to be replaced every 60k. It's about inspecting, not buying stuff and just pre-band aiding it together.

ABC struts can last like 130k miles, or they can blow out at 80k. It's just another part, just like a normal strut.
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Old Jul 22, 2024 | 12:33 PM
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I drive a SL500 2004 purchased very cheap 3 years ago due to a bad ABC. To make it reliable I replaced the ABC system with coil overs and recently replaced the BCM with a new development provided by an electronic genius!
Now I wonder what will be next!
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Old Jul 22, 2024 | 01:24 PM
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Was the BCM swap just plug and play? Did you get it from here or eBay?
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Old Jul 23, 2024 | 03:03 PM
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Originally Posted by colink
I know the weaknesses of the ABC and top hydraulics, my question is, are there mods/updated components that can be included to improve these systems during repair so that one does not have to repair again for a reasonable time?
I certainly hope....I have one.

Top works great. ABC functional, but needs some attention and will eventually go coilovers I'm sure.

Other than that and some minor cosmetic issues I'm working on, it's great. But it's not my daily driver either.

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Old Jul 24, 2024 | 12:57 PM
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Imageben, no BCM at all, the original BCM is a two fold device, one is a DC to DC charger which charges the starter battery when needed, and the other fold is a electronic control system that monitors the charge in both batteries and decides to shut down consumers if charging is needed and warns of battery discharge issues.
The replacement is done as Illustrated in a thread named THE BCM SUBSTITUTION IS A REALITY, in which is described how a stand along DC to DC battery charger is adapted with a programmable micro processor to take care of the BCM messages to the CAN bus.
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Old Jul 24, 2024 | 03:10 PM
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R230 500SL
Originally Posted by elMacko
Imageben, no BCM at all, the original BCM is a two fold device, one is a DC to DC charger which charges the starter battery when needed, and the other fold is a electronic control system that monitors the charge in both batteries and decides to shut down consumers if charging is needed and warns of battery discharge issues.
The replacement is done as Illustrated in a thread named TlHE BCM SUBSTITUTION IS A REALITY, in which is described how a stand along DC to DC battery charger is adapted with a programmable micro processor to take care of the BCM messages to the CAN bus.
I'm new to SL ownership but have had other German cars that experienced these unforeseen design issues - aftermarket was able to provide support. I'm surprised that an aftermarket option has not surfaced for the BCM issues
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Old Jul 24, 2024 | 05:33 PM
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Yiu can make it more reliable with coilovers, and addressing the bcm and top and shifter issues, these cars have lots of design flaws , so there will always be a higher attention need.
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Old Jul 24, 2024 | 06:21 PM
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R230 500SL
Originally Posted by cdk4219
Yiu can make it more reliable with coilovers, and addressing the bcm and top and shifter issues, these cars have lots of design flaws , so there will always be a higher attention need.
thank you- searching BCM threads seems inconsistent with respect to prevention.

I’ve seen the following:

do not jump start the car
monitor the convenience battery for age and voltage
use an approved trickle charger on both batteries beyond 5days of storage
use a quick disconnect on the rear battery when car is stored
ive seen fuse bypass installed - not sure if this was home made or a kit from ..?

recently seen a complete bypass advertised and now sold on ebay.

https://www.ebay.com/itm/14589425675...is&media=EMAIL



assuming these are correct statements am I miss informed?



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Old Jul 24, 2024 | 09:24 PM
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Well since you are new here, all of these things you have read are realistically just hypothesis. The real fact is that with the BCM failures, some are just the unit itself, and quite a few take out the wiring inside the trunk. The next step is a full on car fire. None of the scenarios is any good whatsoever.


From my viewpoint, most of these incidents seem to happen in the spring time, when the cars come out of hibernation, and the likelihood of weak or dead batteries is common. There are no proven remedies to this issue, although the newest remedy seems promising, but with that remedy, the starter battery is charged equally with the consumer battery. Both are different amp hours, different charging needs and requirements as well as different composition ( lead acid vs AGM) which may raise different problems.

Take it as you will, but I don’t take car fires lightly. Any car that has a record of spontaneous combustion due to electrical issues is a problem. My simple hypothesis is that weak or problematic batteries are a large factor in these fires, but again my opinion isn’t proven, and all of the other remedies are just the same, unproven hypothesis

As for Jump starting, doing this to any Mercedes of this era or newer would be asking for all sorts of trouble, and doing this with a power supply that provides more than 14.5v would be receiving that asked trouble. These cars don’t like any of that, and more than likely if a jump start is needed, there is a battery that is usually in question. The r230 has many parasitic electrical drains, and that adds to the issues.

Last edited by cdk4219; Jul 24, 2024 at 09:34 PM.
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Old Jul 25, 2024 | 06:25 AM
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R230 500SL
Thank You
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Old Jul 25, 2024 | 11:55 AM
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Originally Posted by Jpsella
thank you- searching BCM threads seems inconsistent with respect to prevention.
recently seen a complete bypass advertised and now sold on ebay.

https://www.ebay.com/itm/145894256754



assuming these are correct statements am I miss informed?
That is not a complete bypass - it doesn't include any functionality to allow charging of the batteries, it only sends a signal on the CAN that emulates those sent by the BCM. This is to eliminate battery warnings and allow operation of all systems when you remove the existing BCM. You'll also need to wire in a DC-DC charger to actually charge the batteries.
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