SL55 AMG, SL63 AMG, SL65 AMG (R230) 2002 - 2011 (2003 US for SL55 and 2004 for the SL65)

SL55/63/65/R230 AMG: Replacing the ABC Tandem Pump Problems

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Old 11-07-2012, 07:54 AM
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2003 Mercedes SL55
Exclamation Replacing the ABC Tandem Pump Problems

Well I thought I could do it but I guess I have failed...

After researching the process I thought it would be challenging but definitely dueable. I have the big tools (Car Lift / DAS) and the WIS procedure on removing the pump and million of things surrounding it.

I followed the procedure and have removed
- bottom plastic covers
- right side coolant line
- fan shroud
- power steering reservoir
- ABC reservoir

Then I started removing the pump. The following items were removed from the pump;
- pulley cover and 3 screws holding it
- accessory belt tensioner (bought a new one along with a belt as part of this maintenance process)
- 2 screws holding pump to block
- 1 screw on oil pan
- 1 banjo bolt
- 2 rubber lines on the top with clips

This leaves me with the high pressure line marked 30i in the shop document and for the life of me I can not remove it.

Right behind it is a bolt from the brace holding the pump to the oil pan and I cant seem to remove the pump without removing it first.

Please advise. I appreciate all of your time and help.

Thank you,
Edin
Attached Thumbnails Replacing the ABC Tandem Pump Problems-20121106_180819.jpg   Replacing the ABC Tandem Pump Problems-20121106_173008.jpg  
Old 11-07-2012, 09:51 AM
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2003 W211 E55, 2003 W220 S600
maybe undo the engine mounts from the bottom and lift the engine a bit.
Old 11-07-2012, 01:36 PM
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Originally Posted by shardul
maybe undo the engine mounts from the bottom and lift the engine a bit.
Thanks, I will try that tonight and give you an update if it worked. I have read that some people had to do that but the Mercedes Document does not mention it or at least the version of WIS that I have does not mention it.
Old 11-07-2012, 06:48 PM
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I was a while ago, but last time I did it on a v12 r230 I don't recall having to do anything special...
Old 11-07-2012, 08:40 PM
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07' SL65, 04' E55, 03' Evo8, 08' GSXR, DSM's...
I was going to comment on it but i was not sure how different the removal process is on the V8. On the R230 you don't even need a lift. Line wrenches definitely help with the hard lines and an additional wrench to use as leverage since they are pretty tight. Good luck.

Aaron
Old 11-07-2012, 11:49 PM
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Originally Posted by WHTEVO
I was going to comment on it but i was not sure how different the removal process is on the V8. On the R230 you don't even need a lift. Line wrenches definitely help with the hard lines and an additional wrench to use as leverage since they are pretty tight. Good luck.

Aaron
Thanks to all for the advice but the solution was simple, one screw covered in oil on the back of the pump. Omce removed the pump came out with ease. Time for install of new pump, priming, and system bleeding (cleaned valve block as well).

Last edited by edin_sl55; 11-07-2012 at 11:52 PM.
Old 10-12-2015, 12:27 AM
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04 sl 600
abc pump

Originally Posted by edin_sl55
Thanks to all for the advice but the solution was simple, one screw covered in oil on the back of the pump. Omce removed the pump came out with ease. Time for install of new pump, priming, and system bleeding (cleaned valve block as well).
I replaced to hoses is front raise and lower button wrk but it springy bouncy ride no lights messages I hand spun and try ed pressuring any help would be great
Old 10-12-2015, 12:44 AM
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Originally Posted by clrockford
I replaced to hoses is front raise and lower button wrk but it springy bouncy ride no lights messages I hand spun and try ed pressuring any help would be great
Sounds as if you still have air in the lines. I would suggest purchasing the star das software or contacting someone who has it locally. This will allow you to do the RODEO and add fluid as necessary. Also with the software you can confirm pressures. Keep in mind that if you don't flush properly after a pump replacement, the dirt particles can damage the new pump.

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