W211 AMG Discuss the W211 AMG's such as the E55 and the E63
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DIY Pulley Install

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Old 11-21-2007, 09:58 PM
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CL65
I had the two nuts off, I just couldn't tell what was still holding the lines. Thanks for the diagram although I don't think it helps much. I figured the lines will pop off but I can't tell which way and I don't want to break the bracket. I'll look at it again tomorrow.
Thanks
Old 11-23-2007, 04:47 PM
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I worked on the pulley install a little more this afternoon, yesterday was too busy. I got the fan out after a small struggle and the bolt out of the factory pulley. Now the pulley won't budge. I'm going to see if I can find my wheel puller, I know I have one at my business, but I think I have one here somewhere. My friend suggested carefully prying with a block on one side and then the other. This has not been an easy job for me.
Old 11-23-2007, 04:52 PM
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2005 E 55
Originally Posted by waxking1
I worked on the pulley install a little more this afternoon, yesterday was too busy. I got the fan out after a small struggle and the bolt out of the factory pulley. Now the pulley won't budge. I'm going to see if I can find my wheel puller, I know I have one at my business, but I think I have one here somewhere. My friend suggested carefully prying with a block on one side and then the other. This has not been an easy job for me.
Get two large pry-bars or very large screw-drivers and pry it from behind the balancer with side to side motion. Get some shop rags and cover the tips of your tool to avoid scratching the balancer.
Old 11-23-2007, 10:28 PM
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I've got large big screwdriver looking pry bars but I can only use one at a time. This pulley has not budged. I'm paranoid about prying too hard. I put a hard thick piece of rubber against the block to pry against, and was able to apply a fair amount of pressure If I had a helper and we could pry under and over at the same time it might work.

I found my wheel puller, but it was too large. I'm going to see if I can find a smaller one tomorrow or I may try to modify the one I have to make it work.
Old 11-24-2007, 06:00 PM
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E55
Originally Posted by waxking1
I've got large big screwdriver looking pry bars but I can only use one at a time. This pulley has not budged. I'm paranoid about prying too hard. I put a hard thick piece of rubber against the block to pry against, and was able to apply a fair amount of pressure If I had a helper and we could pry under and over at the same time it might work.

I found my wheel puller, but it was too large. I'm going to see if I can find a smaller one tomorrow or I may try to modify the one I have to make it work.
It WILL come off,but you must use small steps and be patient.Dont try to get it off in one shot.Move from side to side,using the bar to gently pry the pulley off.You have to use a bit of thinking on where to place the bar and where not to.
Old 11-24-2007, 07:15 PM
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I got it off. I used my big screwdriver pry bar. I'm sure working by myself made it harder. I pried from the top and used my plastic/rubber hammer and tapped side to side and it started moving. As soon as it moved I knew I had it. I used a piece of hard rubber from an old torsion bar to insulate the motor from the pry bar. I've got the new pulley on, just got to get the fan back in and put the covers back on. I'm old and have some arthritis and can only do so much at a time. Its been a while since I've done this much car work.

I have a lift, but my old 944 turbo Porsche is parked on it with a dead battery. I haven't even cranked it in a year and I thought I could do this without the lift(I did). If I had it to do over again I would use my lift.

I also have some headers to install and looking at everything I don't think it would be much worse than this. This is the first time I've had a good look under the car. I thought I would let someone else install the headers, but now I will probably do them. I'll move the car and use the lift for that.
Old 10-23-2008, 09:40 PM
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E55 W211
thats awesome... look forward to doing it...
Old 10-23-2008, 09:48 PM
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'14 ML BT
Resurrecting a thread by Brian S is never a bad thing!
Old 10-23-2008, 09:53 PM
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E55 W211
Originally Posted by DFW01E55
Resurrecting a thread by Brian S is never a bad thing!
haha... didnt even realize the date on the thread...but i thinking about upgrading the pulleys and was just curious on how hard the install was..this DIY proved to be pretty simple with the right tools
Old 10-23-2008, 09:55 PM
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Mercedes
Originally Posted by RoydRage
Just A FEW!

LOL!


RoydRage


snapon=gods tools!!
Old 10-23-2008, 09:58 PM
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E55 W211
^whats the unlock beep?
Old 10-24-2008, 09:24 AM
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06 E55 Black
doesn't one of the other devices need an underdrive pulley to compensate ? alternator ?
Old 10-25-2008, 04:24 AM
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C32, Cobra, 700hp Vespa
Originally Posted by RoydRage
Thanks Brian,

I definately think I can handle that!

Best,

RoydRage
I liiiiiiiiiiiiiike!!!

Old 12-01-2009, 12:53 AM
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2005 E55 Sedan (Peuter)
Originally Posted by BrianS
It turned out that one of the fasteners was missing on mine which happened to be the small (10mm I think) one at the bottom of the fan shroud. That particular bolt held the coolant pipe in place at the bottom. The other nut is is located directly in front of the power steering pump pulley. Push the hoses aside and you'll be able to access it no problem. Box end wrench or a smaller 1/4" drive ratchet will work. Then pull the coolant pipes out of the plastic mount. Look at it for a minute and it should be pretty clear.

Check out the attachment which might help out a bit more. Sorry if I wasn't clear but you should be good to go now.
BrianS, first thanks for the contributions to the site. Secondly, WHERE did you get this attachment?! It's awesome! Are there more like it? Lastly, the link or name of an eBay you/someone else posted for the crank pulley removal tool no longer works. Do you have an alternate source or part number I can search on, by any chance? I'm doing this this week, so I really need to get that tool. Thanks! KWZ
Old 12-01-2009, 01:31 AM
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What kind of belt are you running and what the hell is the bar connecting the pulleys?
Old 12-01-2009, 12:59 PM
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E55 w/ goods, Z32 Project underway
Originally Posted by kurtwz
BrianS, first thanks for the contributions to the site. Secondly, WHERE did you get this attachment?! It's awesome! Are there more like it? Lastly, the link or name of an eBay you/someone else posted for the crank pulley removal tool no longer works. Do you have an alternate source or part number I can search on, by any chance? I'm doing this this week, so I really need to get that tool. Thanks! KWZ
http://cgi.ebay.com/ebaymotors/Merce...motiveQ5fTools
Old 12-01-2009, 03:11 PM
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CLS55 AMG
Originally Posted by RoydRage
Brian,

Well done, and well documented!

I'll be doing this myself shortly... Might I ask where you got your crank pulley holder tool?

Thanks,

RoydRage
Offtopic

your wheels are INSANE!!!
Old 12-01-2009, 10:20 PM
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E55
11-24-2007> 10-23-2008> 12-01-2009 Holy thread resurrection!

E55Bullet, That is the Jag green belt and I believe he was using the VRP belt wrap kit (before my time).
Old 12-02-2009, 06:57 PM
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Originally Posted by lowprofile
11-24-2007> 10-23-2008> 12-01-2009 Holy thread resurrection!

E55Bullet, That is the Jag green belt and I believe he was using the VRP belt wrap kit (before my time).
I wonder what the advantage is of this belt wrap kit....I run a gates belt. Is the jag belt better?
Old 12-07-2009, 09:47 PM
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2005 E55 Sedan (Peuter)
I'm in the middle of a pulley install from Eurocharged. I see that the instructions recommend swaping the harmonic balancer pulley bolt out with a new one. What do you guys recommend? Should I wait for a replacement bolt to come in from MB? I'm not worried so much about the cost. I don't think it would be much over $15. I'm mainly dreading the wait and effort to pick it up. (Parts.com doesn't offer it, btw).
Old 12-07-2009, 09:50 PM
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2003 W211 E55, 2003 W220 S600
DO NOT reuse the crank bolt it is a stretch bolt and it is one time use only. Wait for a new bolt.
Old 12-07-2009, 10:52 PM
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E55 w/ goods, Z32 Project underway
Horror stories with those reusing the old bolt including the balancer coming off with resulting crank damage. Best $15 you can spend.
Old 12-07-2009, 11:27 PM
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2005 E55 Sedan (Peuter)
Hmm, that sucks. It looks like I'm waiting for a replacement bolt, then. Now, is the price about that...$15? Thanks for the input. If I'm going to wait to complete this until the bold comes in and if I'm going to MB dealer anyway, I'll probably just get the seal too, then.

You guys don't know where I can order these two things online, do you? (again, parts.com doesn't have them)
Old 12-07-2009, 11:40 PM
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CLS55 AMG 030
Originally Posted by kurtwz
Hmm, that sucks. It looks like I'm waiting for a replacement bolt, then. Now, is the price about that...$15? Thanks for the input. If I'm going to wait to complete this until the bold comes in and if I'm going to MB dealer anyway, I'll probably just get the seal too, then.

You guys don't know where I can order these two things online, do you? (again, parts.com doesn't have them)
I got both of mine from the MB dealer the bolt was $8 and I think the seal was 6 or $7. BTW: if your doing it your self please make sure to torque it properly or you will have huge problems , thats the reason I have a 2005 S55 engine in my car.....
Old 12-08-2009, 08:57 AM
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I need the crank pulley tool any 1 no wear 2 get it


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