W211 AMG Discuss the W211 AMG's such as the E55 and the E63
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Old 03-31-2009, 02:26 PM
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Chrysler Crossfire
*****TVT Design E55 Build Up*****

Saturday we took delivery of our customer Kevin's car. We strapped it to the dyno to see what it would put down. After a 109 Trap speed at the track, we suspected the IC pump. Sure enough it only put down 369/440(estimate).

So we have the following planned:
  • CM30 IC Pump
  • Kleeman Headers
  • Magnaflow 3" 200 cel Race Cats
  • Magnaflow 3" X-pipe
  • ASP 80mm Pulley
  • KN Filters
  • TVT Design Intake Tubes
  • NGK Plugs 3764
  • Magnecor Wires
  • Lower temp fan mod
  • Modified T-stat
  • LET Tune

Those are the deffinates. We will most likely replace the entire exhaust before mufflers with 3" components.

We also need to replace a leaky valve cover and most likely port and polish the SC intake Runners (that go to the head). While we're there Phenolic Spacers might as well go in too.

Here are some preliminary pics of what came in thus far.

Kevin has the pics from the dyno.
Attached Thumbnails *****TVT Design E55 Build Up*****-p1011120.jpg   *****TVT Design E55 Build Up*****-p1011121.jpg   *****TVT Design E55 Build Up*****-p1011122.jpg   *****TVT Design E55 Build Up*****-p1011123.jpg  

Last edited by TVT_DESIGN; 03-31-2009 at 05:14 PM.
Old 03-31-2009, 02:35 PM
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LS430
Sounds great! No heat exchanger going on the car?
Old 03-31-2009, 02:59 PM
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Very excited to watch the transformation, and then drive the car!

Anthony, forgot to mention the L.E.T tune.
Old 03-31-2009, 03:56 PM
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Mercedes
Looks cool!

What are the tvt intake tubes?
Old 03-31-2009, 04:41 PM
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2015 E63S, 2018 E63S
Originally Posted by aleksandar1099
Looks cool!

What are the tvt intake tubes?
+1
Old 03-31-2009, 04:48 PM
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CLS55 AMG & RRS S/C
maybe its something similar to the VRP ones?
Old 03-31-2009, 05:15 PM
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Chrysler Crossfire
Originally Posted by aleksandar1099
Looks cool!

What are the tvt intake tubes?
Aluminum intake Tubes that are 3" in diameter. Pics to come.


LET tune added to the list.
Old 03-31-2009, 06:15 PM
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Let me know when the stuff is on. I want to come check it out Anthony.
Old 03-31-2009, 09:33 PM
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Here are a few pics. Two are from the track, and the other is on the dyno before the mods began. I had the car tinted all the way around and full windshield, as well as tinted the tails and third brake light.
Attached Thumbnails *****TVT Design E55 Build Up*****-cimg8059.jpg   *****TVT Design E55 Build Up*****-cimg8062.jpg   *****TVT Design E55 Build Up*****-cimg8079.jpg  
Old 03-31-2009, 11:34 PM
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LS430
Can't wait for the numbers, is there a reason why you guys are not adding a heat exchanger?
Old 03-31-2009, 11:54 PM
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Chrysler Crossfire
Originally Posted by E55AMGFan
Can't wait for the numbers, is there a reason why you guys are not adding a heat exchanger?

Due to the location of the intercooler I don't feel that it is absolutely necessary. I know of several high HP cars that are running stock HE and putting down very high numbers. I've installed a few HE in SRT6/C32/E55 and haven't seen any definite data that warrants it as a necessary. With a better flowing pump you will get the coolant running quicker and at a higher volume/hour. With the limited amount of time it spent in the intercooler I would imagine the coolant temps would have to be extremely low to have a significant impact on cooling the charge.

Anyone know the specific heat of the coolant? Plugging that number into a simple calculation would allow you to determine the temp needed for the coolant to pass through the intercooler to cause a significant change. If a stock HE with upgraded pump yields a 30 degree drop in IAT (just throwing numbers out) and an upgraded HE yields a 32 degree drop, then the extra expense isn't justified.

I know there are lots of people that run these systems along with split coolant systems and all sorts of crazy things in the trunk, but has it been proven to make a noticable difference? Or is it a mod that most feel SHOULD make a difference and therefore justify it? The additional coolant of the split systems is most likely the main culprit behind cooler temps, not necessarily the HE.

If there is some documented gains please show me as I am interested in seeing how substantial it is.

Last edited by TVT_DESIGN; 04-01-2009 at 12:14 AM.
Old 04-01-2009, 12:25 AM
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Originally Posted by TVT_DESIGN
Due to the location of the intercooler I don't feel that it is absolutely necessary. I know of several high HP cars that are running stock HE and putting down very high numbers. I've installed a few HE in SRT6/C32/E55 and haven't seen any definite data that warrants it as a necessary. With a better flowing pump you will get the coolant running quicker and at a higher volume/hour. With the limited amount of time it spent in the intercooler I would imagine the coolant temps would have to be extremely low to have a significant impact on cooling the charge.

Anyone know the specific heat of the coolant? Plugging that number into a simple calculation would allow you to determine the temp needed for the coolant to pass through the intercooler to cause a significant change. If a stock HE with upgraded pump yields a 30 degree drop in IAT (just throwing numbers out) and an upgraded HE yields a 32 degree drop, then the extra expense isn't justified.

I know there are lots of people that run these systems along with split coolant systems and all sorts of crazy things in the trunk, but has it been proven to make a noticable difference? Or is it a mod that most feel SHOULD make a difference and therefore justify it? The additional coolant of the split systems is most likely the main culprit behind cooler temps, not necessarily the HE.

If there is some documented gains please show me as I am interested in seeing how substantial it is.
I dont have numbers documented accounting for the benefit of a larger HE, but with the 180mm pulley I'm running, and you are soon to be running, the supercharger will shut off without it. I tried running my old ASP pulley without a new HE and I had supercharger shutoff like crazy on hard highway runs. I think it is a mod that cannot be proven on the dyno, but on the road I noticed a large difference IMHO....
Old 04-01-2009, 12:36 AM
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GMC - Miata - Trek - P-Car
Several here have wisely invested in properly controlling IATs.

The ECU rightly reduces spark advance several degrees upon reaching specific temperature thresholds, to help mitigate the destructive affects of detonation. Melted pistons will take the wind out of any enthusiast’s sails. The phenomena has been well-documented via data logging, dynamometer testing, and myriad members’ track results.

LET, VRP, RENNtech, evosport, and other respected tuners have posted similar findings.
Old 04-01-2009, 12:39 AM
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Originally Posted by aleksandar1099
I dont have numbers documented accounting for the benefit of a larger HE, but with the 180mm pulley I'm running, and you are soon to be running, the supercharger will shut off without it. I tried running my old ASP pulley without a new HE and I had supercharger shutoff like crazy on hard highway runs. I think it is a mod that cannot be proven on the dyno, but on the road I noticed a large difference IMHO....
Well said, thats why I posted 2x about putting it in. After reading up quite a bit and tying in the knowledge I have about cars in general, especially boosted ones. The heat exchanger allows much more consistent delivery of power and cooler temps due to a more consistent IAT, a dyno pull can't neccesarily justify this but multiple pulls out on a 110 degree day and you'll praise your HE. It might not show on the dyno but it will show in driveability as it will make a difference either keeping the SC going for long hard pulls and without it, the SC will shut off as many of you guys experienced prior to a HE with Johnson Pump upgrade.
Old 04-01-2009, 09:35 AM
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Chrysler Crossfire
Originally Posted by E55AMGFan
Well said, thats why I posted 2x about putting it in. After reading up quite a bit and tying in the knowledge I have about cars in general, especially boosted ones. The heat exchanger allows much more consistent delivery of power and cooler temps due to a more consistent IAT, a dyno pull can't neccesarily justify this but multiple pulls out on a 110 degree day and you'll praise your HE. It might not show on the dyno but it will show in driveability as it will make a difference either keeping the SC going for long hard pulls and without it, the SC will shut off as many of you guys experienced prior to a HE with Johnson Pump upgrade.
I agree with the above post. I still do not think it is necessary, but I will install one for the masses, its not something that could hurt the car.

Now who has them in stock?
Old 04-01-2009, 10:07 AM
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Thank you Anthony. I would rather spend a few extra bucks now, and not notice its there, than save the money, and need it later.
Old 04-01-2009, 10:18 AM
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Watch those Magnecors. They will mess you up!
Old 04-01-2009, 10:25 AM
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pick up
Good luck man...
Old 04-01-2009, 01:25 PM
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Originally Posted by TVT_DESIGN
I agree with the above post. I still do not think it is necessary, but I will install one for the masses, its not something that could hurt the car.

Now who has them in stock?
When Kevin first asked - I emailed Brandon and he got back to me last week and said he just got some in stock.
Old 04-01-2009, 01:55 PM
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Chrysler Crossfire
Originally Posted by Mister Brenton
Watch those Magnecors. They will mess you up!
Always causing trouble...
Old 04-01-2009, 05:15 PM
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Originally Posted by TVT_DESIGN
I agree with the above post. I still do not think it is necessary, but I will install one for the masses, its not something that could hurt the car.

Now who has them in stock?
check with eurocharged, I saw they had some laying around last time I was there...
Old 04-02-2009, 07:02 PM
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Chrysler Crossfire
Some new pics.
Attached Thumbnails *****TVT Design E55 Build Up*****-p1011124.jpg   *****TVT Design E55 Build Up*****-p1011125.jpg   *****TVT Design E55 Build Up*****-p1011126.jpg   *****TVT Design E55 Build Up*****-p1011127.jpg   *****TVT Design E55 Build Up*****-p1011128.jpg  

*****TVT Design E55 Build Up*****-p1011129.jpg  
Old 04-02-2009, 07:08 PM
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Originally Posted by TVT_DESIGN
Some new pics.
Hey Anthony. Sounds like a nice package. You might want to change the original post about your pulley size. 80mm is awfully small for a pulley.
Old 04-10-2009, 05:40 PM
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Chrysler Crossfire
Well she's all back together and runs like a raped ape!!!

After numerous issues with the HE, it was left out of the build, but the car is still making ridiculous power.

The final list includes:
  • Kleemann Headers
  • 3" Magnaflow 200 cell cats
  • 3" X-pipe
  • 3" Exhaust from headers to mufflers (big *** pipe)
  • ASP 180mm Pulley
  • Magnecor Wires
  • NGK 3764 PLugs
  • CM30 Pump
  • LET tune (coming tomorrow)
  • KN Air Filters
  • TVT Design Intake Tubes
  • -10 Fan Mod
  • Modded T-stat

The car sounds awesome, idles perfectly smooth, and no CEL. When you get on it though its a whole new beast. I'll let Kevin go into more detail when he picks it up. For now here's a teaser pic.
Attached Thumbnails *****TVT Design E55 Build Up*****-e55.jpg  
Old 04-10-2009, 05:43 PM
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What's the sum power, fool?


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