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BMW N55, TwinScroll Single Turbo, DI and Valvetronic

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Old 05-28-2009, 01:12 PM
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BMW N55, TwinScroll Single Turbo, DI and Valvetronic

http://www.e90post.com/forums/showthread.php?t=266523


Press Release
World debut:
TwinPower Turbo, High Precision Injection and VALVETRONIC in a new straight-six gasoline engine.
The new model is entering the market with a choice of two gasoline engines and one diesel power unit. In the process BMW’s newly developed straight-six gasoline engine for the fi rst time featuring turbocharger technology, High Precision Injection and variable VALVETRONIC valve management all together is making its world debut. Indeed, the intelligent combination of these three technologies gives this power unit the best and most direct response ever offered by a straight-six turbocharged engine from BMW.
The new BMW TwinPower Turbo develops 225 kW/306 hp at a speed of 5,800 rpm, maintaining its maximum torque of 400 Newton-metres/295 lb-ft over a wide speed range from 1,200–5,000 rpm and, in comparison with the BMW turbo engine already well-known in other model series, offering even greater fuel economy combined with optimised CO2 management.
The history of BMW’s modern turbo engines going back to the year 2006 is characterised by spectacular power and exemplary efficiency. And now BMW is opening up a new chapter in this history, the straight-six gasoline engine powering the BMW 535i Gran Turismo consistently continuing the process of optimising engine power while at the same time reducing both fuel consumption and CO2 emissions on an engine of this calibre.
The 3.0-litre power unit, for example, is yet a further result of the BMW EfficientDynamics development strategy, offering a range of highlights in technology never seen before on any other engine – highlights created in the context of BMW EfficientDynamics and now ideally matched for optimum driving dynamics and economy all in one.
The new straight-six is the world’s first engine to combine turbocharging, direct gasoline injection and fully variable VALVETRONIC valve management developed by BMW. The turbocharging process follows the twin-scroll principle already applied successfully by the BMW Group and now further enhanced consistently for use in a particularly powerful and sporting straight-six.
The combination of this turbocharger technology with High Precision Injection and VALVETRONIC exclusive to BMW exceeds even the response and efficiency of the BMW Twin Turbo power unit launched back in 2006.
Response even better than before, fuel consumption even lower.
VALVETRONIC has already proven its qualities in numerous BMW engines the world over as a particularly effective technology providing even greater efficiency. The big advantage of VALVETRONIC is the infinite control and adjustment of valve stroke on the intake valves, making the throttle butterfly used in former times superfl uous. VALVETRONIC reduces throttle losses in the charge cycle process to an absolute minimum and optimises engine response since the air mass required to control the combustion process is masterminded in the engine itself and not outside the power unit with the usual “dead” volume. This ensures particularly efficient use of the energy contained in the fuel, developing a very muscular torque curve and giving the engine optimum response. In particular, the better response of a VALVETRONIC engine results from the fact that underpressure under part load is only approximately 50 millibar, while on a conventional engine up to 800 millibar of underpressure has to be set off.
On the BMW 535i Gran Turismo the VALVETRONIC functions have been optimised again by a new adjuster complete with a fully integrated sensor serving above all to make the adjustment process even faster than before. Indeed, the inertia factor on the new adjuster is only one-tenth the figure on the former model, serving to further improve engine response. Responding smoothly, directly and immediately to the gas pedal, the new straight-six is clearly the leader in its class also in this discipline. Maximum torque of 400 Newton-metres/295 lb-ft, for example, comes at just 1,200 rpm.
Apart from the optimised VALVETRONIC control unit, the newly developed turbocharger also contributes to this superiority, ensuring a particularly spontaneous build-up of power since the ducts of three cylinders at a time are separated from one another both in the exhaust manifold and the turbocharger.
In practice, this means particularly low exhaust gas counter-pressure at low engine speeds, the double ducts then enabling the fl ow of gas to build up greater dynamism in the exhaust manifold and powerfully drive the turbocharger blades even at low engine speeds. Twin-scroll technology thus combines the benefits of two turbochargers within one system. And now this principle adapted to the BMW straight-six with its high standard of technology marks the ongoing, consistent development of BMW’s turbocharged engines.
High Precision Injection with new injector nozzles.
The VALVETRONIC system is fully integrated in the cylinder head. This intelligent and extremely compact arrangement allows a direct combination with High Precision Injection with its injection nozzles placed in the middle between the valves and, therefore, in the immediate vicinity of the spark plug in the cylinder head.
High Precision Injection in the new six-cylinder delivers fuel through innovative multi-hole valves at an injection pressure increased once again in large areas all the way to 200 bar. This ensures extremely precise dosage if the fuel injected as well as a particularly clean combustion process. And last but not least in this context, the direct injection of fuel serves to cool the fuel/air mixture and increase the compression ratio to a higher level than in a turbocharged engine with manifold injection – an advantage contributing once again to the greater power of the straight-six.
Displacing 2,979 cc, the new power unit delivers maximum output of 225 kW/306 hp. It therefore offers all the torque and muscle of a significantly
larger eight-cylinder, but comes with much lower weight and significantly lower fuel consumption and emissions. It is indeed far lighter than a comparably powerful eight-cylinder and remains even 4 kilos lighter than the straight-six turbocharged engine already well-established in the market.
The BMW 535i Gran Turismo accelerates from a standstill to 100 km/h in 6.3 seconds and reaches an electronically limited top speed of 250 km/h or 155 mph. The unusually good balance of performance and fuel consumption is clearly expressed by average fuel consumption in the combined EU cycle of just 8.9 litres/100 kilometres, equal to 31.7 mpg imp. And the CO2 rating of the BMW 535i Gran Turismo is just 209 grams per kilometre.
The BMW 535i Gran Turismo, like the other two model variants, comes as standard with a wide range of BMW Eff cientDynamics technology. Supplementing the excellent effi ciency of the respective engine and the eight-speed automatic transmission, features such as Brake Energy regeneration, on-demand management and operation of ancillary units including the electrical coolant pump, the electrical power assistance pump and the detachable a/c compressor, as well as consistent lightweight engineering, optimised aerodynamics including active management of air flaps, and tyres with reduced roll resistance, ensure optimum fuel economy and emission management at all times.
The power unit of the BMW 535i Gran Turismo is the fi rst turbocharged engine to feature a map-controlled oil pump which, taking up less energy, makes a further contribution to motoring effi ciency. Yet a further point is that the new straight-six power unit with turbocharger, High Precision Injection and VALVETRONIC, does not require sulphur-free fuel and may therefore be used without problems the world over. The final point is that the engine naturally fulfils both the EU5 emission standard in Europe and the ULEV II standard in the USA.


================================================== ========

MB is so far behind now..

BMW, how has twin turbo and Single Turbo with twin scrolls engines.

basically... this means.. the new M3, M5,6 will probably merge both. Twin turbo with twin scrolls.

MB is still implementing DI to its 3.5V6.
Old 05-28-2009, 01:42 PM
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'19 E63S, ‘16 CLS63 RIP, '09 E63 Gone, '06 M5 Gone, '97 Supra TT Gone
I just got shrinkage imagining the repair bills for the first guy who blows up one of those motors. All of this new tech is insane.
Old 05-28-2009, 04:05 PM
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Did everyone forget MB's new V8 Twin Turbo Engine?
Old 05-28-2009, 04:27 PM
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'19 E63S, ‘16 CLS63 RIP, '09 E63 Gone, '06 M5 Gone, '97 Supra TT Gone
Originally Posted by Gondon
Did everyone forget MB's new V8 Twin Turbo Engine?
Oh goodie gumdrops. I knew the second I saw your name under this thread there had to be just an absolute gem waiting for me.

The article is about the TECH in this engine you moron. BMW is also releasing a TTV8, and it will once again be lightyears ahead of Mercedes' borderline pushrod motors.
Old 05-28-2009, 05:09 PM
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BMW has always been on the cutting edge with engine development. This new chapter for them should come as no surprise.
Old 05-28-2009, 05:42 PM
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Originally Posted by Cylinder Head
Oh goodie gumdrops. I knew the second I saw your name under this thread there had to be just an absolute gem waiting for me.

The article is about the TECH in this engine you moron. BMW is also releasing a TTV8, and it will once again be lightyears ahead of Mercedes' borderline pushrod motors.
Go drive your BMW off a Cliff
Old 05-28-2009, 06:23 PM
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Originally Posted by Cylinder Head
Oh goodie gumdrops. I knew the second I saw your name under this thread there had to be just an absolute gem waiting for me.

The article is about the TECH in this engine you moron. BMW is also releasing a TTV8, and it will once again be lightyears ahead of Mercedes' borderline pushrod motors.
Easy there CH... remember this is a Benz forum

-m
Old 05-28-2009, 06:55 PM
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I got an Infraction for that

I wonder if CH got an Infraction for calling me a moron.

Old 05-29-2009, 06:29 AM
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Originally Posted by Gondon
I got an Infraction for that

I wonder if CH got an Infraction for calling me a moron.

I think you got an infraction for capitalizing "cliff"...
Old 05-29-2009, 10:04 AM
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'19 E63S, ‘16 CLS63 RIP, '09 E63 Gone, '06 M5 Gone, '97 Supra TT Gone
Originally Posted by Marcus Frost
Easy there CH... remember this is a Benz forum

-m
Sorry, got a little carried away. You know I'm a fan of Benzes, I just shed a little tear when the rolled out the cost-cutting 3-valvers.
Old 05-29-2009, 01:01 PM
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Originally Posted by Cylinder Head
Sorry, got a little carried away. You know I'm a fan of Benzes, I just shed a little tear when the rolled out the cost-cutting 3-valvers.
I know you do, just a reminder

FWIW, the 3-valve SOHC setup is prehistoric and cheap... but at the end of the day what matters to me is if the car makes power and performs... and I think we can all agree that both the V8K and V12TT are no slouches... even if their tech in some respects leaves much to be desired.

-m
Old 05-29-2009, 05:21 PM
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Formula Mazda, Beast Junior...400HP 135i
@*$)#*&#*&@&)$**$)!!!!!!!!!!!!!!

It figures, now my new 135i is obsolete.

Progress marches on and yes, MB is getting pretty far behind as I am running 400HP with only a mild tune.
Old 05-29-2009, 06:07 PM
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The N54 is a great engine.. but the size of the turbos will be its limit. Obviously one can swap out turbos, but given how strict BMW dealers are about piggy backs, you can get my drift.....


This N55 will allow for a bigger high end punch and keep the low end as well...

Give them credit.. they are pushing power and fuel consumption better than any name plate.
Old 05-29-2009, 06:21 PM
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1988 535i 5 speed
It is good news for tuners, but I wonder why they decided to go big single vs. small twins on a stock engine. I do like it though. RIP N54. It will interesting to see what it, you know, really makes.

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