E55 mid pipe Exhaust facts!
The E55 mid pipe after the cats and between the resonator, is only around 2.5" to my suprise, even though most the pipes are 2.75.. This section of pipe , cats and resonator weighs 40lbs!!! Does not count the large primary cats either..
Last, I have seen several post on a rumor that the resonator has an X built into it.. First the resonator has holes inside it and that would defeat the X purpose and second it only has a crossover tube in it and not an X..
Hope this helps with a visual and ways to desing your mid pipes of the future..

E63 Biturbo, UPD Cold Air induction kit, UPD performance crank pulley and UPD adjustable rear suspension with ride height adjustment.
CL55 UPD Cold Air Boost kit, UPD 3000 stall converter, UPD 77mm SC clutched pulley and beltwrap kit, Custom long tubes, UPD crank pulley , UPD suspension kit, UPD SC pulley, Aux. HE, Trunk tank w/rule 2000 pump, Mezeire pump, UPD 5pc idler set, Aluminum rotor hats.
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We took the 2nd cats out and placed 2.5" pipes and straight back to a generic 2.5 (dual) X cross over instead of the resonator. As noted, the 2.75 pipes is very rare for most vehicles. Magnaflow X pipes with 2.5 will work.
I was thinking of doing X cross over on the 2nd cats too.. but I left them as free flowing as possible.
The result, better sound and better initial throttle response. Also, at 70mph there is no drone. Only around 50 to 60 at lower revs.. but its very deep and not annoying.
Around town.. car sounds deep but not "throaty" like a mustang or vette. Just lower tone. ON the high rpm's its comes to life a bit more.
I would say... for those with just resonator removal..I would take the 2nd cats off too.
I'm pushing close to 480RWHP and I would say that this mod help specially when the supercharger is engaged around 2k rpms and above.
I do have 178mm pulley, so getting rid of more exhaust quicker should account for a small gain. The better throttle response is just icing.
Btw: no torque loss under 2k rpms.

E63 Biturbo, UPD Cold Air induction kit, UPD performance crank pulley and UPD adjustable rear suspension with ride height adjustment.
CL55 UPD Cold Air Boost kit, UPD 3000 stall converter, UPD 77mm SC clutched pulley and beltwrap kit, Custom long tubes, UPD crank pulley , UPD suspension kit, UPD SC pulley, Aux. HE, Trunk tank w/rule 2000 pump, Mezeire pump, UPD 5pc idler set, Aluminum rotor hats.
www.ultimatepd.com
instagram @ultimate_pd
facebook.com/ultimatepd
I have 3" cats, custom 3" mid pipe and then will reluctantly reduce the mid pipe down into 2.75 stock tail section.. At least for now..

E63 Biturbo, UPD Cold Air induction kit, UPD performance crank pulley and UPD adjustable rear suspension with ride height adjustment.
CL55 UPD Cold Air Boost kit, UPD 3000 stall converter, UPD 77mm SC clutched pulley and beltwrap kit, Custom long tubes, UPD crank pulley , UPD suspension kit, UPD SC pulley, Aux. HE, Trunk tank w/rule 2000 pump, Mezeire pump, UPD 5pc idler set, Aluminum rotor hats.
www.ultimatepd.com
instagram @ultimate_pd
facebook.com/ultimatepd
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OP, I am telling you, don't use these cats. Either leave the pipe alone, or gut the cats if you need to pass a visual inspection. Putting those cats in will lead to them clogging after awhile, and then you will be kicking yourself for doing it.
The Best of Mercedes & AMG
OP, I am telling you, don't use these cats. Either leave the pipe alone, or gut the cats if you need to pass a visual inspection. Putting those cats in will lead to them clogging after awhile, and then you will be kicking yourself for doing it.
I am guessing your clogged cats were on another car and not a S/C benz? An Extremely rich motor or a lot of blow will clog a cat and pressure will blow it out.. Also if cats are to far back, they will not get hot enough to burn off ..
I am running cats,,, as I want to be legal..Not because I have to be..
I am running cats,,, as I want to be legal..Not because I have to be..

Hoping they last if not easily/cheaply replaceable, running kitty-free in CA is NOT an option.
Last edited by Thericker; Dec 6, 2009 at 08:09 PM.
Hoping they last if not easily/cheaply replaceable, .[/QUOTE]
My thoughts too.
Rare for Texas racers to run cats but there is that Karma thing..
I also hate to stink up the Armani with raw gas waste..

E63 Biturbo, UPD Cold Air induction kit, UPD performance crank pulley and UPD adjustable rear suspension with ride height adjustment.
CL55 UPD Cold Air Boost kit, UPD 3000 stall converter, UPD 77mm SC clutched pulley and beltwrap kit, Custom long tubes, UPD crank pulley , UPD suspension kit, UPD SC pulley, Aux. HE, Trunk tank w/rule 2000 pump, Mezeire pump, UPD 5pc idler set, Aluminum rotor hats.
www.ultimatepd.com
instagram @ultimate_pd
facebook.com/ultimatepd
Hoping they last if not easily/cheaply replaceable, running kitty-free in CA is NOT an option.
http://www.car-sound.com/02product/d...niversal=59959
Edit:
I just realized I had the exhaust in the back of my truck. Pics of the carnage in a minute. BTW, the stock cats held up perfectly fine on the same exact tune.
Edit, pics:
Here, you can see where the cat material actually hit the rear O2 sensor:

Here, you can see how far the material actually moved down the pipe:

Over all view of the pipe with cats for comparison (Fedor Dezyn pipes with the Magnaflow cats fitted afterwards, let's not go there):

You should be able to see cat material in the shot, but since it went all the way down the pipe, there's nothing to see there:
Last edited by justans10; Dec 6, 2009 at 11:31 PM.

http://www.car-sound.com/02product/d...niversal=59959
The above cats may have failed from having a stock 2" inlet pipe going into the cat? They are designed for 3" in and 3" out.. 2" in, may have put to much pressure in the center of the cat under large HP?
Last edited by Exotic-metal55; Dec 7, 2009 at 05:49 PM.

http://www.car-sound.com/02product/d...niversal=59959
The above cats may have failed from having a stock 2" inlet pipe going into the cat? They are designed for 3" in and 3" out.. 2" in, may have put to much pressure in the center of the cat under large HP?
http://cgi.ebay.com/ebaymotors/Thund...Q5fAccessories
Last edited by Thericker; Dec 7, 2009 at 07:11 PM.




