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Big Problem, 172mm Pulley install Disaster

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Old 09-06-2010, 06:02 PM
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2005 E55
Do you guys really need to bust his ballz,he is looking at a huge repair job here and anyone can mess this up.

reading this makes me not want to install a 168 pulley when I find one

legit you like signed up last month...If you have no info or help stay out of his thread

to the op,it looks like you work at a dealer or have access to a shop so the labor is all on you,good luck and I hope you can use your crank and not have to take the engine apart or worst need a new engine.

Last edited by skratch77; 09-06-2010 at 06:09 PM.
Old 09-06-2010, 06:07 PM
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ya come on give the guy a break the same thing happen to me and it makes you feel like crap. Then you come here for help and all ppl want to do it dog on you and not even contribute to helping you out.
Old 09-06-2010, 06:16 PM
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2005 E55
Originally Posted by RenntechE55
ya come on give the guy a break the same thing happen to me and it makes you feel like crap. Then you come here for help and all ppl want to do it dog on you and not even contribute to helping you out.
I feel your pain,Iv had the car run like crap and not even want to keep it or worse smash it into a tree with the problems Iv gone threw so I know exactly what you guys are going threw.

the worst is even if you fix the crank you have that fear of driving around with an unballanced crank that is waiting to blow up on you later down the road.
Old 09-06-2010, 07:07 PM
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Originally Posted by skratch77
Do you guys really need to bust his ballz,he is looking at a huge repair job here and anyone can mess this up.

reading this makes me not want to install a 168 pulley when I find one

legit you like signed up last month...If you have no info or help stay out of his thread

to the op,it looks like you work at a dealer or have access to a shop so the labor is all on you,good luck and I hope you can use your crank and not have to take the engine apart or worst need a new engine.
Sorry for my OT... I agree - I am going to make sure to have my dealership do the install for my soon to be done pulley, plus going for a new pulley now for sure after learning about this mightmare for sure...

@ BenzTech sorry for your pain - good luck with the fix
Old 09-06-2010, 11:10 PM
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Originally Posted by skratch77
I feel your pain,Iv had the car run like crap and not even want to keep it or worse smash it into a tree with the problems Iv gone threw so I know exactly what you guys are going threw.

the worst is even if you fix the crank you have that fear of driving around with an unballanced crank that is waiting to blow up on you later down the road.
exactly thats why I opted for a whole new engine.
Old 09-07-2010, 06:49 AM
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I think you can do a repair as shown in the thread - and I would go that way and get the car to a dealer and trade it on another... unless the installer will cover a new motor...

The key-way just defines the position of the pulley on the snout .. important, but once the pulley is on and torqued down its of no real consequence ... so if you can get the pulley on correctly aligned and torqued down you will be good. The other issue you may have is the slimming of the snout from the loose pulley ... that is more problematic....
Old 09-07-2010, 11:15 AM
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Sorry to hear the bad news. Post some pics possibly some other members can assess the damage, maybe you got lucky. Depending on your location a competent machine shop should be able to get you going again.
Old 09-07-2010, 11:29 AM
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06 E55
Originally Posted by pearlpower
Oh my.
hmm, this guy is in DC metro area and I didn't use his services yet, but I guess **** does happens so it is too early to say oh my just because he made one mistake

btw to OP, do you live in Fairfax?

Last edited by Karlson; 09-07-2010 at 11:33 AM.
Old 09-07-2010, 11:31 AM
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06 E55
Originally Posted by komp55
That's just cold.
and stupid
Old 09-07-2010, 02:16 PM
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I feel for you, this truly sucks! I have walked a similar path on a spun rod bearing on a LS2 motor with only 12,000 miles, not nearly as expensive to play with as a AMG 55 motor. Wish you the best of luck!

I think the best advice is get it back together under whatever temporary fix you can and trade it ASAP!
Old 09-07-2010, 03:32 PM
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I heard one bit of good advice. Get it on and sell the ride. If that isn't the plan, then minimally, the bottom will need to come out to make sure the crank is good. Very few people would risk spinning something unbalanced and so heavy at almost 7000rpms.....

In the end, the new (used) motor is just cheaper.

Either way, GOOD LUCK!! You in SD?
Old 09-07-2010, 04:30 PM
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Sell the damaged motor to an unsuspecting buyer? Please don't. Hope this is not the intended advice...
Old 09-08-2010, 01:12 AM
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All the keyway does is locate the pulley. The bolt is what clamps the pulley to the crank. If the keyway is slightly damaged it can be fixed, and whatever tiny bit of imbalance it causes is next to immeasurable since it's so close to the centerline of the crank. What are we talking about, maybe a couple of grams 1" from the center?
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Old 09-08-2010, 01:40 AM
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E55 then E63, now back to an E55
Another scenario.....

The same thing happened to my best friend.... New motor ended up being the way to go
Old 09-08-2010, 01:50 AM
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2004 E55
Originally Posted by jangy
I heard one bit of good advice. Get it on and sell the ride. If that isn't the plan, then minimally, the bottom will need to come out to make sure the crank is good. Very few people would risk spinning something unbalanced and so heavy at almost 7000rpms.....

In the end, the new (used) motor is just cheaper.

Either way, GOOD LUCK!! You in SD?
The Woodruff key isn't even in the crank when it's balanced.... the motor will not be out of balance
Old 09-08-2010, 05:38 AM
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Definitely do not pawn the car off to someone else because that is ****ed up!

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