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Butchered ECU, Motor Lost - Be Careful Out There (pics)

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Old 03-21-2011, 05:57 PM
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Butchered ECU, Motor Lost - Be Careful Out There (pics)

Hi, guys -
I am posting this here as a PSA. I'm not naming names or pointing fingers, but I'm going to tell you all about a local (Palatine, IL) customer of ours who bought a 55 Kompressor a few weeks ago. The client bought the car locally and had it inspected by a local dealer. The car was brought to our shop just a few days after purchase with a CEL and a number of misfire codes.

The super-short version: the client might need a new engine. The car is mechanically stock, except for the ECU (below) which currently has a stock file on it, but which was obviously modified in the past.





This is NOT what an ECU is supposed to look like, everyone. Be careful who you let touch these cars.
Old 03-21-2011, 06:11 PM
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Thanks for posting. What is that goo, corrosion?
Old 03-21-2011, 06:15 PM
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It's flux and blistering/over-heating on the board. The chip was off the board and put on ... not carefully. I'll get some pics of the other side.

Last edited by Speedriven1; 03-21-2011 at 06:18 PM.
Old 03-21-2011, 06:39 PM
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wow just realized your in Palatine! I'll have to drive up there sometime
Old 03-21-2011, 06:39 PM
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wow... i'd be interested to find out who did this...
Old 03-21-2011, 06:51 PM
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Why a new engine? Even though the ECUs are VIN encoded I thought that ECUs can be simply replaced and reflashed, etc.. Use SDS to extract the coding from the old ECU then put a new ECU and input the coding (?)

http://www.autocomputersystems.com/rrservice/
Old 03-21-2011, 06:53 PM
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Originally Posted by ShangoAshe
wow... i'd be interested to find out who did this...
So would I!
Old 03-21-2011, 06:54 PM
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Originally Posted by 220S
Why a new engine? Even though the ECUs are VIN encoded I thought that ECUs can be simply replaced and reflashed, etc.. Use SDS to extract the coding from the old ECU then put a new ECU and input the coding (?)

http://www.autocomputersystems.com/rrservice/
Someone apparently thought removing the chip was the way to go.
Old 03-21-2011, 07:09 PM
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Originally Posted by Speedriven
Someone apparently thought removing the chip was the way to go.
My question was can't your customer just replace the ECU? Why a new engine? Or are you saying that driving on the bad ECU damaged the motor in some way (misfiring, etc..) What's happened to the motor that you can see?
Old 03-21-2011, 07:28 PM
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I too am interested in why he needs a new engine rather then a new ECU
Old 03-21-2011, 07:55 PM
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Originally Posted by 03'55AMG
I too am interested in why he needs a new engine rather then a new ECU
+1

Can't he buy a new ECU and get it VIN-Coded to his car?
Old 03-21-2011, 07:57 PM
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Just goes to show you the value of a dealer PPI...

PPI's sgould be backed with warranties.. the cost of which would depend on the PPI result....

That sucks!
Old 03-21-2011, 08:06 PM
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wow thats crazy! There is only a handful of companies that I am aware of that have ever soldered a chip to the ecu.....us not being one of them...

Sad to say, I have seen the "ecu blob" before many a time....

It would have to be a mech issue, as yes they could have just re-coded a new ecu.
Old 03-21-2011, 08:19 PM
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Is it not common practice to pull that chip to read the current file, in case the customer isn't happy with the file that he/she is about to purchase? Then if not satisfied, the pulled file is then reflashed via the OBD port? I didn't think it possible to read the current tune via the OBD port.

Either way, what a horrible job.
Old 03-21-2011, 08:39 PM
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Originally Posted by Benz-O-Rama
Is it not common practice to pull that chip to read the current file, in case the customer isn't happy with the file that he/she is about to purchase? Then if not satisfied, the pulled file is then reflashed via the OBD port? I didn't think it possible to read the current tune via the OBD port.

Either way, what a horrible job.
I guess it depends on the hw the tuner is using. I can only speak to what we use, but if we bench flash we never have to pull chips. We have wires that we touch on various leads in conjuntion to wires hooked to the harness side of the ecu...
Old 03-21-2011, 08:52 PM
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Insert geezers voice here, but back in the day, I thought that was the only way you could program some of these ecus. Cory did mine in front of me and lemme tell, it was a helluva lot nicer that that disaster!! Wow!

They are all plug and flash like most guys now days!
Old 03-21-2011, 08:55 PM
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Originally Posted by 220S
My question was can't your customer just replace the ECU? Why a new engine? Or are you saying that driving on the bad ECU damaged the motor in some way (misfiring, etc..) What's happened to the motor that you can see?
The engine lost compression on some of the back cylinders. Bad scene.
Old 03-21-2011, 08:56 PM
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Originally Posted by Jakpro1
Insert geezers voice here, but back in the day, I thought that was the only way you could program some of these ecus. Cory did mine in front of me and lemme tell, it was a helluva lot nicer that that disaster!! Wow!

They are all plug and flash like most guys now days!
We (and OE tuning) flash these cars over the OBD. No reason to open up the ECU.
Old 03-21-2011, 08:59 PM
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Originally Posted by loungn14
I guess it depends on the hw the tuner is using. I can only speak to what we use, but if we bench flash we never have to pull chips. We have wires that we touch on various leads in conjuntion to wires hooked to the harness side of the ecu...
Exactly. The last time I saw anyone pull the chip on a car it was a Porsche, it was maybe 2 years ago, and it was a Powerchip I *THINK*, but they've evolved beyond this.

Still, no telling what the original owner was sold or how he was sold. Lots of guys out there buy a bag of tools and think they're tuners, you know?

Bad scene. Bad scene.
Old 03-21-2011, 08:59 PM
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whoaa wtf some rookie work...
Old 03-21-2011, 09:01 PM
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Originally Posted by Benz-O-Rama
Is it not common practice to pull that chip to read the current file, in case the customer isn't happy with the file that he/she is about to purchase? Then if not satisfied, the pulled file is then reflashed via the OBD port? I didn't think it possible to read the current tune via the OBD port.

Either way, what a horrible job.
No, it's not. You can "read the file" without removing that chip. Just like, for example, you can move a file off of your hard drive with a USB stick - there's no need to physically go in and pull out the hard drive.

As stated before: we do this over the OBD. Guys like EC have tools that can do this with pin connectors (though you still have to open the ECU, it's not even 10% as invasive as this mess).

There is ZERO need to physically remove the chip in this day and age, and guys like Todd at Proto can do it without leaving much in the way of evidence. This is a hack job.
Old 03-21-2011, 09:03 PM
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Originally Posted by MB_Forever
+1

Can't he buy a new ECU and get it VIN-Coded to his car?
The engine has physical damage which suggest improper tuning. Even with a new ECU, the engine is will need a ton of work.
Old 03-21-2011, 09:36 PM
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Old 03-21-2011, 10:01 PM
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I thought tuners were way passed this and all flash over the port now.Last car that had this done was an obd2 M3 in 96 right when obd2 came out and rms and AA tuning were installing piggy back chips in the ecu.
Old 03-21-2011, 10:04 PM
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So who is paying for the damage ...the owner himself or the dealer where the car was purchased at ?


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