W211 AMG Discuss the W211 AMG's such as the E55 and the E63

DCU Engineering engine bay mounted intercooler tank

Old Dec 26, 2011 | 06:05 PM
  #1  
urbamworm's Avatar
Thread Starter
MBWorld Fanatic!
 
Joined: Aug 2007
Posts: 2,596
Likes: 5
From: Jacksonville, FL
05 White Pano E55, Cadillac CTS-V
DCU Engineering engine bay mounted intercooler tank

Ok the DCU Engineering part is a joke, those are my initials since I made it. Did a little the other day and finished it today. Gonna polish it up a little more later and get some hose to get it mounted but the hard part is done.

Have wanted a bigger separated water tank for the intercooler and finally got the chance to do it. Here is my existing small one that I will be taking out.




Some mock up of the new one with foam board and hot glue




And some in the process of making pics, then the finished product.









You can see the drain valve in the back right corner and then the feed connection is under the tank in the back left corner. It sits just to the left of the battery underneath so the hose will route up from under the tank and then go under where the washer fluid tank fill cap is with the wires that run through there.

Last edited by urbamworm; Dec 26, 2011 at 06:07 PM.
Reply
Old Dec 26, 2011 | 06:44 PM
  #2  
nicco's Avatar
Member
 
Joined: Mar 2011
Posts: 223
Likes: 2
E55 AMG
make sure you use self adjusting clamps!! JK

Looks good!!
Reply
Old Dec 26, 2011 | 06:54 PM
  #3  
Nino S's Avatar
Member
 
Joined: Apr 2011
Posts: 233
Likes: 0
From: VA
2005 E55 AMG
nice work, very curious to see the improvement after you log some data. I am sure those IAT's will be nice and low with a bunch of ice stuffed in therte ;-)
Reply
Old Dec 26, 2011 | 07:16 PM
  #4  
Denroll's Avatar
MBWorld Fanatic!
 
Joined: Oct 2011
Posts: 2,279
Likes: 27
From: A to the Z (the state)
'06 E55
Thanks for the PM on the group buy. Enjoy your ban!




Just kidding
Reply
Old Dec 26, 2011 | 07:25 PM
  #5  
urbamworm's Avatar
Thread Starter
MBWorld Fanatic!
 
Joined: Aug 2007
Posts: 2,596
Likes: 5
From: Jacksonville, FL
05 White Pano E55, Cadillac CTS-V
LMAO, hey now!!! NO SALE NO SALE!!!!!!

Don't need to be attacked by the MBWORLD ***** I mean mods...for no reason

click

Last edited by urbamworm; Dec 26, 2011 at 07:29 PM.
Reply
Old Dec 26, 2011 | 07:44 PM
  #6  
RedBullJnky's Avatar
MBWorld Fanatic!
 
Joined: Jul 2010
Posts: 4,921
Likes: 9
From: Streets of SoFlo
you to Hate
Nice work bro. Let me know how this works out.
Reply
Old Dec 26, 2011 | 07:57 PM
  #7  
02S430's Avatar
MBWorld Fanatic!
 
Joined: May 2006
Posts: 1,978
Likes: 1
From: NYC/FT Lauderdale
W220 M113K
dont mind me, you might have known about this but would you be able to fit this tank in the car looks like its what your making and the s55 has it stock.
Attached Thumbnails DCU Engineering engine bay mounted intercooler tank-s55-engine.jpg  
Reply
Old Dec 26, 2011 | 08:00 PM
  #8  
kustom2k1's Avatar
MBWorld Fanatic!
 
Joined: Feb 2009
Posts: 1,908
Likes: 17
From: Florida
03SL55
Fits like a glove. Very innovative!
Reply
MB World Stories

The Best of Mercedes & AMG

story-0

New Electric Mercedes-AMG GT 4-Door Coupe Unveiled: 10 Things You Need to Know

 Verdad Gallardo
story-1

6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

 Verdad Gallardo
story-2

Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

 Verdad Gallardo
story-3

Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

 Verdad Gallardo
story-4

8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

 Verdad Gallardo
story-5

Flawlessly Restored Mercedes 190E Evo II Heads to Auction

 Verdad Gallardo
story-6

Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

 Verdad Gallardo
story-7

Mercedes EQS Gets A Major Update: Everything You Need to Know

 Verdad Gallardo
story-8

5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

 Verdad Gallardo
story-9

Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

 Verdad Gallardo
Old Dec 26, 2011 | 08:06 PM
  #9  
tbal's Avatar
MBWorld Fanatic!
 
Joined: Sep 2008
Posts: 3,575
Likes: 8
From: BC
Haters crazy
Originally Posted by nicco
make sure you use self adjusting clamps!! JK

Looks good!!
LOL $4000 I have some if you need any.

Originally Posted by urbamworm
LMAO, hey now!!! NO SALE NO SALE!!!!!!

Don't need to be attacked by the MBWORLD ***** I mean mods...for no reason

click
LOL

Nice work. You will love it! Mine works flawlessly... If you want a better looking one, contact Dad's they will hook you up.
Reply
Old Dec 26, 2011 | 08:19 PM
  #10  
urbamworm's Avatar
Thread Starter
MBWorld Fanatic!
 
Joined: Aug 2007
Posts: 2,596
Likes: 5
From: Jacksonville, FL
05 White Pano E55, Cadillac CTS-V
Originally Posted by 02S430
dont mind me, you might have known about this but would you be able to fit this tank in the car looks like its what your making and the s55 has it stock.
Not sure if you could fit that somewhere or not, but then also how big is that tank? The one I made will hold 1.5 gallons so it is not huge but decently sized.
Reply
Old Dec 26, 2011 | 08:24 PM
  #11  
Shifter's Avatar
MBWorld Fanatic!
10 Year Member
Photogenic
Photoriffic
 
Joined: Mar 2011
Posts: 1,315
Likes: 4
E55, SL63, ML550
I see your in Jax-- and making custom stuff-- cool. Let me know if you need a local dealer hookup.
Reply
Old Dec 26, 2011 | 08:37 PM
  #12  
02S430's Avatar
MBWorld Fanatic!
 
Joined: May 2006
Posts: 1,978
Likes: 1
From: NYC/FT Lauderdale
W220 M113K
Originally Posted by urbamworm
Not sure if you could fit that somewhere or not, but then also how big is that tank? The one I made will hold 1.5 gallons so it is not huge but decently sized.
well the spot its in is a deep spot, ill look into it
Reply
Old Dec 26, 2011 | 08:48 PM
  #13  
urbamworm's Avatar
Thread Starter
MBWorld Fanatic!
 
Joined: Aug 2007
Posts: 2,596
Likes: 5
From: Jacksonville, FL
05 White Pano E55, Cadillac CTS-V
Originally Posted by Iknownothing
I see your in Jax-- and making custom stuff-- cool. Let me know if you need a local dealer hookup.
I am not trying to make parts to sell, just wanted something for my car and knew I could do it dirt cheap while visiting family for Christmas. It cost me $12 for that plastic lid, $7 for a drain valve and $4 for some silicone. All the rest was free, I did it at my friend's father's welding shop in the Florida Keys where I am from. I wouldn't be able to do this stuff back at "home" in Jacksonville anyway even if I wanted to try and make stuff to sell.
Reply
Old Dec 26, 2011 | 09:11 PM
  #14  
Shifter's Avatar
MBWorld Fanatic!
10 Year Member
Photogenic
Photoriffic
 
Joined: Mar 2011
Posts: 1,315
Likes: 4
E55, SL63, ML550
I'm not implying you are going to mass produce anything, just throwing a rope out to ya if you ever need help.
Reply
Old Dec 26, 2011 | 09:32 PM
  #15  
urbamworm's Avatar
Thread Starter
MBWorld Fanatic!
 
Joined: Aug 2007
Posts: 2,596
Likes: 5
From: Jacksonville, FL
05 White Pano E55, Cadillac CTS-V
Oh like if I need parts or something? Are you talking about MB dealer (Brumos) or independent place?
Reply
Old Dec 26, 2011 | 09:44 PM
  #16  
loungn14's Avatar
SPONSOR
 
Joined: Jul 2007
Posts: 5,459
Likes: 152
From: Houston/ Austin /Toronto / UAE / Minneapolis / Orlando /Cincinnati
Eurocharged Performance ML63 and TT lambo
awesome!

Reply
Old Dec 27, 2011 | 03:54 AM
  #17  
Sher Judge's Avatar
Super Member
 
Joined: Jan 2011
Posts: 615
Likes: 0
2017 991.2 Turbo PDK 2017 C63S Coupe Ceramic Brakes 2015 CLS63S AMG Full House
Originally Posted by 02S430
dont mind me, you might have known about this but would you be able to fit this tank in the car looks like its what your making and the s55 has it stock.
That is the expansion tank for ABC fluid.
Reply
Old Dec 27, 2011 | 10:40 AM
  #18  
DVC's Avatar
DVC
MBWorld Fanatic!
Veteran: Army
 
Joined: Oct 2011
Posts: 1,060
Likes: 38
From: USA
'06 E55 AMG
Damn, that is sweet worm!
Reply
Old Dec 27, 2011 | 01:46 PM
  #19  
Exotic-metal55's Avatar
PLATINUM SPONSOR
15 Year Member
 
Joined: Jun 2008
Posts: 3,834
Likes: 65
From: Texas
2003 CL55
Very nice! How much? That will save a lot of weight in hoses.
__________________



E63 Biturbo, UPD Cold Air induction kit, UPD performance crank pulley and UPD adjustable rear suspension with ride height adjustment.

CL55 UPD Cold Air Boost kit, UPD 3000 stall converter, UPD 77mm SC clutched pulley and beltwrap kit, Custom long tubes, UPD crank pulley , UPD suspension kit, UPD SC pulley, Aux. HE, Trunk tank w/rule 2000 pump, Mezeire pump, UPD 5pc idler set, Aluminum rotor hats.

www.ultimatepd.com
instagram @ultimate_pd
facebook.com/ultimatepd
Reply
Old Dec 27, 2011 | 02:30 PM
  #20  
tbal's Avatar
MBWorld Fanatic!
 
Joined: Sep 2008
Posts: 3,575
Likes: 8
From: BC
Haters crazy
I feel a suspension or ban commin on... LOL
Reply
Old Dec 27, 2011 | 03:11 PM
  #21  
aghakauve's Avatar
MBWorld Fanatic!
15 Year Member
Photogenic
Photoriffic
Shutterbug
 
Joined: Sep 2009
Posts: 1,452
Likes: 21
From: Houston, TX
GLC63s, W222 S63, W223 S580
Very nice and clean set up! How much did it cost you.
Reply
Old Dec 27, 2011 | 03:20 PM
  #22  
urbamworm's Avatar
Thread Starter
MBWorld Fanatic!
 
Joined: Aug 2007
Posts: 2,596
Likes: 5
From: Jacksonville, FL
05 White Pano E55, Cadillac CTS-V
Originally Posted by Exotic-metal55
Very nice! How much? That will save a lot of weight in hoses.
$23 for tank odds and ends (silicone, plastic cap, drain valve) + $12 for some hose= $35. You too can have one as long as you have access to a welding shop and the owner is going to give you the aluminum, threaded fittings, screws and hose barbs for free I know you were being sarcastic with the "how much" in a different meaning. All I have to say to that is NOT FOR SALE!!!!!!!!!!!

Originally Posted by tbal
I feel a suspension or ban commin on... LOL
There will not be another one of these being made by me so that is not even funny! Mods, leave me alone! IT IS NOT FOR SALE!!!

Originally Posted by aghakauve
Very nice and clean set up! How much did it cost you.
It cost me $35, I am not to in to the Benz tax rape you with no lube stuff that goes on around this place from a lot of vendors.

Last edited by urbamworm; Dec 27, 2011 at 04:45 PM.
Reply
Old Dec 27, 2011 | 03:45 PM
  #23  
Roverron's Avatar
Super Member
 
Joined: Dec 2009
Posts: 848
Likes: 6
From: New Cumberland, PA
ML63
Did you have to remove anything to get it to fit? Also maybe you could sell your mold to someone?
Reply
Old Dec 27, 2011 | 04:03 PM
  #24  
AKnight55's Avatar
MBWorld Fanatic!
20 Year Member
Photogenic
Photoriffic
Shutterbug
 
Joined: Dec 2005
Posts: 6,759
Likes: 96
From: NH
2012 C63 BS & 2014 E63 Estate & 2008 CLK63 BS
Looks real nice
Reply
Old Dec 27, 2011 | 04:42 PM
  #25  
urbamworm's Avatar
Thread Starter
MBWorld Fanatic!
 
Joined: Aug 2007
Posts: 2,596
Likes: 5
From: Jacksonville, FL
05 White Pano E55, Cadillac CTS-V
Originally Posted by Roverron
Did you have to remove anything to get it to fit? Also maybe you could sell your mold to someone?
It went in place of the big black cabin filter housing for the a/c. I dug through a bunch of filters at Advance Auto and found one that is close to the size of where the cabin filter inlet is. It needs a little trimming but I will fit it in there behind the new water box so I still have a filter.
Reply

Thread Tools
Search this Thread
Rate This Thread
Rate This Thread:
You have already rated this thread Rating: Thread Rating: 0 votes,  average.


All times are GMT -4. The time now is 08:25 AM.

story-0
New Electric Mercedes-AMG GT 4-Door Coupe Unveiled: 10 Things You Need to Know

Slideshow: Mercedes-AMG's new electric GT 4-Door Coupe trades combustion for software, synthetic noise, and more than 1,100 horsepower.

By Verdad Gallardo | 2026-05-20 20:08:15


VIEW MORE
story-1
6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

Slideshow: Not every Mercedes design becomes timeless, some feel stuck in the era they came from.

By Verdad Gallardo | 2026-05-12 18:09:07


VIEW MORE
story-2
Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

Slideshow: Yes, Mercedes built manual cars, and some of them are far more interesting than you'd expect.

By Verdad Gallardo | 2026-05-02 12:36:58


VIEW MORE
story-3
Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

Slideshow: A one-of-one U.S.-spec Mercedes-Benz SLR McLaren Roadster became even rarer after a factory-backed transformation at McLaren's headquarters.

By Verdad Gallardo | 2026-04-29 11:19:28


VIEW MORE
story-4
8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

Slideshow: Before curves took over, Mercedes mastered the art of the straight line, and some of those shapes still look right today.

By Verdad Gallardo | 2026-04-25 12:05:49


VIEW MORE
story-5
Flawlessly Restored Mercedes 190E Evo II Heads to Auction

Slideshow: The 190E Evolution II shows how a homologation necessity became a six-figure collector icon.

By Verdad Gallardo | 2026-04-22 17:53:47


VIEW MORE
story-6
Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

Slideshow: Mercedes is turning one of its core nameplates electric, and the details show just how serious this shift is.

By Verdad Gallardo | 2026-04-21 13:58:06


VIEW MORE
story-7
Mercedes EQS Gets A Major Update: Everything You Need to Know

Slideshow: Faster charging, longer range, and a controversial steer-by-wire system define the latest evolution of Mercedes-Benz EQS.

By Verdad Gallardo | 2026-04-15 10:35:34


VIEW MORE
story-8
5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

Slideshow: These overlooked Mercedes-Benz models never got the spotlight, but they quietly delivered more than most remember.

By Verdad Gallardo | 2026-04-13 19:35:45


VIEW MORE
story-9
Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

Slideshow: A well-used 1991 Mercedes-Benz 300D with more than one million miles is now looking for a new owner, and it still appears ready for more.

By Verdad Gallardo | 2026-04-10 10:05:15


VIEW MORE