W211 AMG Discuss the W211 AMG's such as the E55 and the E63
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Mercedes E63 w\ Kleemann Supercharger, Headers, Quaiffe LSD+more from GMP Performance

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Old 09-12-2013, 02:05 PM
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W211 E500 Estate
Mercedes E63 w\ Kleemann Supercharger, Headers, Quaiffe LSD+more from GMP Performance

The owner of this 2008 E63 has been preparing for his supercharger kit for a while, having brought it to us for a Quaife limited slip differential to set up the car's handling for the future power upgrade. Getting their upgrades from Kleemann, pros at the mechanics of a Mercedes engine, it's no joke to say this E63 will be one bad Benz by the time we're done with it!



Parts Installed:
Mercedes AMG V8 2002 MY-on Quaife ATB Helical LSD differential
Mercedes 63 AMG (M156) V8 Supercharger kit by Kleemann
Mercedes AMG63 Long Tube Kleemann Headers
KLEEMANN Electronic Body Lowering module (EBL)
Mercedes AMG63 M156 Billet Idler Pulleys



The Build

Quaife Limited Slip Differential

First, getting it out!






Quaife versus OEM










Kleeman's lowering module





Before the module




After the module





Kleemann long tube headers



OEM Exhaust


Cats and Resonators removed


Manifolds removed





OEM Exhaust Removed


OEM versus the new Kleemann




Time to start getting it all in





O2 Sensor Installed


All Installed
Old 09-12-2013, 02:06 PM
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W211 E500 Estate
Supercharger!

Engine bay before supercharger install


Engine covers and radiator support removed


Intake removed


Power steering tank and lines removed


Removing OEM crank pulley



Kleemann crank pulley installed


Idler pulleys removed


Supercharger tensioner bracket installed


Power steering tank bracket installed


Fuel pressure sensor harness relocated to rear of engine bay



Air intake temp sensor removed


MAP Sensor removed


Intake plenum opened up to expose throttle bodies


Throttle bodies removed



Right throttle body after hand cleaning compared to before



Throttle body wiring harness removed


All parts removed from intake cleaned, inspected and ready to be reused


Fuel injectors installed


Air intake sensor installed


Hole enlarged for installation on supercharger


OEM Bleed port cut down and taped for plug



Air bleed hole plugged


Throttle bodies installed on charger unit


Intake ports getting a good cleaning



Charger is mounted in


Supercharger radiator water pump and the custom bracket we made





Low profile supercharger radiator




Fuel lines connected to fuel block


Radiator and water pump installed
Old 09-12-2013, 02:07 PM
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W211 E500 Estate
Horn removed and radiator tank installed



Coolant hoses routed and connected


Air filter housing modified to fit over charger


Wiring the water pump fuse and relay


Radiator coolant lines installed


Horn relocated


Bolt for new pulleys



Bolt sized to fit in hole


Not enough threads on new bolt so we went ahead and machined some more!



Charger pulleys and belts test fitted


Pulling the ECU for programming



Changing spark plugs




This is where we found out that the front bumper cover would need more clearance for all the hoses.


Nothing to worry about! With some careful trimming, we cut away enough space to allow that room.



All foam inserts back into the bumper cover


Bumper, ECU and engine covers all get placed back in






And just like that, this 2008 E63 has morphed into something new, something incredible. Anything rocking that AMG badge is already a stout, powerhouse of a vehicle but when you add the expertise of Kleemann to the mix, you know you're talking something special. Our client is ecstatic and in the end, that's what matters most. We still can't wait to get this bad boy back to do some dyno numbers with though!






To see more on this build, click here!
Old 09-12-2013, 02:11 PM
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E55 amg
nice job
Old 09-12-2013, 02:58 PM
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EG8 | E46 | W211
WOw! Game over! Very nice!!
Old 09-12-2013, 03:04 PM
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04 w211 E55
Sweet
Old 09-12-2013, 03:15 PM
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W211 E500 Estate
Thanks guys, We strive to pay attention to the details
Old 09-12-2013, 03:46 PM
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2005 E55 AMG
Thanks for all the pics!
Old 09-12-2013, 03:50 PM
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2004 E55 AMG
DAMNNN!!! With pics and all, I felt like I went through a life of a teenage who was skinny and then put on serious mass by working out lol

TBH I was kinda bummed for not being able to see before and after dyno numbers.

Good work though
Old 09-12-2013, 03:51 PM
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2003 E55 AMG
A-W-E-S-O-M-N-E-S-S
This build is truly amazing! Nice and clean. Love the attention to details!
Great Job!!!!
Old 09-12-2013, 04:03 PM
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'06 E55, '15 Jeep SRT8, '94 Mustang GT
Mmmmm.....Quaife
Old 09-12-2013, 04:25 PM
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'14 E63s Estate, '21 RR P525, '22 GMC 2500, '23 G63
what are the new numbers - looks awesome
Old 09-12-2013, 04:40 PM
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05 E55, 07 ML500
Originally Posted by HeissRod
Mmmmm.....Quaife

Do it... You won't regret it... Changes everything Makes the car WAY more fun to drive.....
Old 09-12-2013, 07:11 PM
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2004 E55 AMG; 1991 Previa


Very nice. How much total for the entire job? Please do post HP numbers when you guys get a chance.
Old 09-12-2013, 07:49 PM
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2016 Cls63s AMG
beautiful clean work, thats how it should be done
Old 09-13-2013, 02:03 AM
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E55 2006 / CLS55 / S450 / Jag XKR2011
Impressive let us know the dyno number !
Old 09-13-2013, 06:50 AM
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'06 E55 K2
Great attention to detail, especially all the cleaning, bracketry and fasteners..when you get to that level it is indicative of a trustworthy shop.
Old 09-13-2013, 08:57 AM
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'06 E55 AMG
Crazy that Kleemann built real headers for the 63 and not those 1 5/8 shorties like they did for the 55.

An E55 build by GMP:

http://www.6speedonline.com/forums/m...take-more.html
Old 09-13-2013, 10:10 AM
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Cayenne GTS, Cayenne Turbo
Was anything done to the OEM headbolts? Any concerns there?
Old 09-13-2013, 10:49 AM
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2003 E55 AMG
damn!
Old 09-13-2013, 11:10 AM
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1992 911 C4, 2008 P2 E63 AMG (gone but not forgotten), 2007 SL65 Renntech
What does something like this run for cost?
Old 09-13-2013, 12:20 PM
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2011 G55 + others
Originally Posted by DVC
Crazy that Kleemann built real headers for the 63 and not those 1 5/8 shorties like they did for the 55.

An E55 build by GMP:

http://www.6speedonline.com/forums/m...take-more.html
this is a very nice build.

can anyone tell me what those wheels are on the e55 in the link above? They look like HRE's but i would like to know what sizes, etc. GMP - can you help?

thanks.
Old 09-13-2013, 12:57 PM
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04 E55 AMG
WOW thanks for posting all the pics, can't wait for the dyno number, thats awesome
Old 09-13-2013, 01:34 PM
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'06 E55, '15 Jeep SRT8, '94 Mustang GT
Originally Posted by Lawrence1
this is a very nice build.

can anyone tell me what those wheels are on the e55 in the link above? They look like HRE's but i would like to know what sizes, etc. GMP - can you help?

thanks.
Looks like HRE 597Rs
Old 09-13-2013, 05:17 PM
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W211 E500 Estate
Originally Posted by viren.89
DAMNNN!!! With pics and all, I felt like I went through a life of a teenage who was skinny and then put on serious mass by working out lol

TBH I was kinda bummed for not being able to see before and after dyno numbers.

Good work though
Thanks for the compliments. We would love to have the before and after dyno information also. It's definitely a good selling tool but overall the client is very impressed as he drives it daily he definitely has a good gauge of how it felt before and now after of course.


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