Does running a smaller SC pulley AND a larger Crank pulley put too much strain on car

In your situation though I would probably recommend doing exactly what I did in the end - I went with the larger crank pulley (180 in my scenario) and swapped the supercharger pulley back to stock. Having said that though your pulley is 168 which is the ideal size to run with a smaller sc pulley (if you do decide to go that route).
Good luck whatever you decide - you REALLY don't wanna blow another motor. I just rebuilt mine plus did numerous other things at the same time for a total cost of $18,000 Aussie dollars.
That hurt the hip pocket! 
That said, I'm just trying to decide what to do right now in the short term and ultimately what direction to go in the long term. This 168mm crank pulley is not on my top list of favorite things at the moment and I'm inclined to just dump it on eBay and be done with it, however, if I could safely and confidently run the 168 with the 77 I would be very inclined to do so. I just have a very bad taste in my mouth at present and want to avoid repeating avoidable mistakes.
Lastly... $18k!! Damn! I really feel for you there. I was able to find a used M113K motor with only 29,658 miles on it and picked that up for $4k. My buddy owns a Merc shop and only charged me a little over $2k for the swap which included all new fluids, colder plugs, new engine mounts etc. All said and done this little mishap only cost me a little over $6k but it was $6k that could have been spent so much better. Thanks for your input, it really means a lot to me.
THIS is a really excellent idea and something that not enough modders consider. It is definitely worth your while monitoring a select few stats with DashCommand or similar via your OBCD2 port (using a wi-fi or bluetooth dongle) but for the critical AFR's there is no substitute for a dedicated hardware solution.



