W211 AMG Discuss the W211 AMG's such as the E55 and the E63
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Proactive Rear Subrame Bolt Replacement

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Old 04-09-2017, 12:48 AM
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2003 Mercedes E55 AMG
I found these 12.9 class on ebay are these the ones I need?? http://www.ebay.com/itm/2-Pieces-M12...38.m2548.l4275
Old 04-09-2017, 12:53 AM
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also gunna check with my local guys at nut and bolt supply and fastenal they both can usually get what I need
Old 04-09-2017, 01:12 AM
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Originally Posted by E55amg0220
I found these 12.9 class on ebay are these the ones I need?? http://www.ebay.com/itm/2-Pieces-M12...38.m2548.l4275
Those are not flange bolts, which just means they don't have the head with a built-in washer. They should work just fine, but you will need a washer under the head of the bolt as well as one on the nut side. I also noticed they did not specify the thread pitch. They are probably 1.75 mm threads, but you might want to confirm that before you buy the nuts.
Old 08-04-2017, 03:22 PM
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W210 DRFT BNZ
Wasn't sure if I check in here yet, but thank you for this!
Old 08-05-2017, 11:09 PM
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I just dropped the front subframe on my 212 E63 to get the engine out still attached to the gearbox.

Obviously I'm going to have to put the subframe back. Should I buy new bolts from the dealership or get stronger aftermarket ones? I'm thinking more towards factory new ones.

Also, when I jack up the subframe when reattaching it, how much should I tension it against the body so there's no stress on the bolts while they're being tightened?
Old 08-07-2017, 11:23 AM
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Originally Posted by e500slr
I just dropped the front subframe on my 212 E63 to get the engine out still attached to the gearbox.

Obviously I'm going to have to put the subframe back. Should I buy new bolts from the dealership or get stronger aftermarket ones? I'm thinking more towards factory new ones.

Also, when I jack up the subframe when reattaching it, how much should I tension it against the body so there's no stress on the bolts while they're being tightened?
The front subframes aren't a problem. Re-use the old bolts, or get new factory bolts if they're torque-to-yield (one time use). Only the rear bolts on the rear subframe of a W211 are a problem, as far as I know.
Old 08-08-2017, 03:55 PM
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W210 DRFT BNZ
Just completed this last night, your directions are perfect.
Old 08-30-2017, 02:36 PM
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Thumbs up Rear sub-frame bolts pulled captured nut from chassis

I had the same problem and I want to say thanks. The symptoms were, rubber squeaking sound from the rear when accelerating. Thumping sound from rear when going over bumps. Suspension creaking. Instability from rear end, actually checked rear tire pressure a few days prior to failure. I think one bolt jerked out a month before while doing a burn-out and the second jerked out accelerating from a stop light normally. This information made the fix easy. I used six dollars worth of Grade 8 bolts, washers, and nuts from Home Depot and a 3" cut-off wheel for the drill.

Question: How did you weather proof the hole?
Attached Thumbnails Proactive Rear Subrame Bolt Replacement-img_20170828_101231.jpg   Proactive Rear Subrame Bolt Replacement-img_20170829_125036.jpg   Proactive Rear Subrame Bolt Replacement-img_20170828_101552.jpg  
Old 08-30-2017, 05:15 PM
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Originally Posted by AMGnoob
Question: How did you weather proof the hole?
I still haven't gotten around to doing that, but the plan is to get a rubber sheet from my local hardware store and use a bead of RTV to glue it over the hole.

And you really should use a hole saw to cut the opening. It's very easy and leaves a round hole that won't have stress concentrations that could lead to cracks in the future.
Old 08-31-2017, 12:13 AM
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Originally Posted by JoeJErnst
I still haven't gotten around to doing that, but the plan is to get a rubber sheet from my local hardware store and use a bead of RTV to glue it over the hole.

And you really should use a hole saw to cut the opening. It's very easy and leaves a round hole that won't have stress concentrations that could lead to cracks in the future.
Same thing just happened to me, the only thing I can't find is the torque specs for the bolts.
Old 08-31-2017, 12:53 AM
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Originally Posted by l pagan
Same thing just happened to me, the only thing I can't find is the torque specs for the bolts.
I don't know the torque spec for the factory bolts, but when I put in the stronger bolts with nuts and washers I went to 100 ft*lbs
Old 09-04-2017, 09:03 PM
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poop
How would a dealer do this? just curious if there is a way to replace without the cutting
Old 09-06-2017, 08:36 AM
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Can you check the integrity of the bolts without cutting?
Old 09-06-2017, 05:20 PM
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Originally Posted by MACEDON
Can you check the integrity of the bolts without cutting?
IMHO integrity of the bolts is irrelevant when a confirmed weakness has been documented by the community.

Get to work
Old 09-07-2017, 08:22 AM
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D': I'm scared

This is something I'd like to hand off to a shop, but there's not a single damn shop that will know how to deal with this.
Old 09-07-2017, 10:11 AM
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Originally Posted by MACEDON
D': I'm scared

This is something I'd like to hand off to a shop, but there's not a single damn shop that will know how to deal with this.
If you do the job before you have a failure it's very easy.

Just get the nuts, bolts, and washers, a 1/2" drill bit and a 2" hole saw and follow my directions in the first post. I was surprised at how easy the job was.

I have well over 100 passes on my car, all on drag radials at the track with no problems.
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Old 09-07-2017, 01:02 PM
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05 E55, 98 CLK320
I do hear clunking on the left, and ticking when I raise and lower the airmatic in the same spot. So that alone worries me it's time to get the bolts changed out.

The links in the op are dead for the bolts, what's the best place to get em?
Old 09-07-2017, 01:57 PM
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Originally Posted by MACEDON
The links in the op are dead for the bolts, what's the best place to get em?
I just updated the original post with new links to get the fasteners.
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Old 09-08-2017, 12:28 PM
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Originally Posted by BoostedAero
No standard, read the entire thread, lots of intel on how past repairs have been accomplished.

In short, 2 plates of steel are used (above and below) to sandwich the frame and and longer bolts to hold the subframe onto the chassis

/-\ Nut (wheel well area on top
---------- steel plate
^
======= frame
^
---------- steel plate
^
=-=-=-= Subframe
\-/ Bolt (Bottom under carriage side)


*lil more accurate ASCII lovin'*
Originally Posted by JoeJErnst
I just updated the original post with new links to get the fasteners.
Did anyone end up running steel plate between the subframe and the frame and ALSO above the frame? I'm wondering what thickness of plate was used, dimensions, and also if a longer bolt was needed?
Old 05-29-2019, 07:22 PM
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Well, I guess It's not proactive, but I just discovered my driver's side bolt tore out!!!

I will do the bolt-through approach as described here. I assume using thread lock would be recommended when fitting the new bolt?

Also, what is the easiest way to get the old bolt out?




Old 05-29-2019, 07:44 PM
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First mod I ever did !
Old 05-29-2019, 07:48 PM
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I did this mod first so i didnt have to deal with this but my buddy wasnt so lucky i had to help him we did a cobalt drill bit and then used an easy out to take it out. Wasnt easy but take ur time an itll come use plenty of wd40 or whatever ur preference as well this will help loosen it up. Then make sure to use very thick hardened steel washers on both sides when assembling an i used both a locking nut and locktite.
Old 07-17-2019, 10:56 AM
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looks like im another lucky winner of this carnage , turned onto my road at like 20mph, and then i hear a pop ..... put it on the lift, and low and behold, bolts intact, hole in frame lmfao. **** you MB!!!! 81k for miles btw, stock other than UPD pulley, BWK, and trans/ecu tune ..

So here is my next question/ worry how are the rest of the subframe mounts? id rather have a bolt break then this BS. Anyway to check?
Old 07-17-2019, 12:15 PM
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Originally Posted by 06cls55amg
looks like im another lucky winner of this carnage , turned onto my road at like 20mph, and then i hear a pop ..... put it on the lift, and low and behold, bolts intact, hole in frame lmfao. **** you MB!!!! 81k for miles btw, stock other than UPD pulley, BWK, and trans/ecu tune ..

So here is my next question/ worry how are the rest of the subframe mounts? id rather have a bolt break then this BS. Anyway to check?
I've only seen the rear two bolts have problems, presumably because they are the ones under tension during acceleration. I wouldn't worry about the front two.
Old 07-17-2019, 12:26 PM
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I cant even believe that these threaded inserts are welded onto sheet metal. wtf .

already drilled a hole, now im looking for my e18, hopefully vise-grip will hold the stupid threaded part.

question do you guys add the threaded/location portion that broke off back onto the new bolt?

2nd question, is adding a plate between the subframe and frame going to alter geometry of the suspension?

Update, got the bolt and threaded insert off finally. thank god. now time to find some hardware.

Last edited by 06cls55amg; 07-17-2019 at 01:27 PM.


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