W211 AMG Discuss the W211 AMG's such as the E55 and the E63
Sponsored by:
Sponsored by:

Secondary Air Injection Pump replacement - FAQ?

Thread Tools
 
Search this Thread
 
Rate Thread
 
Old 03-14-2015, 01:54 PM
  #1  
MBWorld Fanatic!
Thread Starter
 
Toadster's Avatar
 
Join Date: Dec 2011
Location: Folsom, CA
Posts: 4,064
Received 34 Likes on 29 Posts
2005 E55 AMG
Question Secondary Air Injection Pump replacement - FAQ?

my Secondary pump is noisy on startup - not dead but it's noisy...

dealer quoted $1100 to replace

so how hard it it to replace?

found this part


Secondary Air Pump 0001404285 Fits Mercedes R171/W203/W211/W215/W219/W220 Porsche Boxster 02-04 for $182 shipped

hard job?

Last edited by Toadster; 03-14-2015 at 01:57 PM.
Old 03-14-2015, 03:01 PM
  #2  
MBWorld Fanatic!
 
Hulk's Avatar
 
Join Date: Dec 2011
Location: Florida
Posts: 4,599
Received 102 Likes on 90 Posts
A Merc
Turn it off via star and don't worry about it anymore
Old 03-14-2015, 07:06 PM
  #3  
Super Member
 
WANTED!!'s Avatar
 
Join Date: Oct 2013
Posts: 722
Received 128 Likes on 87 Posts
14 E63, 05 E55, 03 Evo 8, 08 F250, 06 R6R, 92 Talon TSI, and instability
Once you pull the front splash guard, it's easier than changing the supercharger pump.
Old 03-15-2015, 02:01 AM
  #4  
Senior Member
 
green1212's Avatar
 
Join Date: Jun 2009
Location: PALM BEACH GARDENS, FLORIDA
Posts: 482
Likes: 0
Received 4 Likes on 4 Posts
2004 MERC E55
agreed!!!

i did my pump removal without even raising the vehicle! 30 minutes tops and thats because it takes a little extra time lining those holes up. but also make sure you check that relay. its usually the relay that goes bad or gets sticky and dont disengage so the power is constantly feeding the pump.
Old 03-15-2015, 08:07 AM
  #5  
Super Member
 
Crissus's Avatar
 
Join Date: Nov 2012
Location: Germany
Posts: 698
Received 16 Likes on 13 Posts
C215 CL55 AMG, W124 500E, W210 E430, W124 300E
Originally Posted by green1212
i did my pump removal without even raising the vehicle! 30 minutes tops and thats because it takes a little extra time lining those holes up. but also make sure you check that relay. its usually the relay that goes bad or gets sticky and dont disengage so the power is constantly feeding the pump.
Thank you for that hint :-)
Old 03-15-2015, 09:58 AM
  #6  
MBWorld Fanatic!
 
turbo97se's Avatar
 
Join Date: May 2010
Posts: 1,024
Received 50 Likes on 43 Posts
05 E55 AMG, E320 CDI, Turbo E46 M3,IS300 2JZGTE,VQ35 Turbo Maxima, Mercedes 300D
+1 ... turned mine off anyway even though there was nothing wrong with it.

Originally Posted by Hulk
Turn it off via star and don't worry about it anymore
Old 03-15-2015, 02:48 PM
  #7  
MBWorld Fanatic!
 
JoeNobody's Avatar
 
Join Date: Dec 2011
Posts: 1,227
Likes: 0
Received 23 Likes on 21 Posts
Mercedes
+1 turn it off. Car will also idle much smoother on startup.
Old 03-15-2015, 04:16 PM
  #8  
MBWorld Fanatic!
 
Rocman8's Avatar
 
Join Date: Nov 2014
Posts: 1,139
Received 74 Likes on 70 Posts
E55
a lot of people on here live in california or another smog state so disabling isn't an option for us.
Old 03-15-2015, 06:26 PM
  #9  
MBWorld Fanatic!
 
turbo97se's Avatar
 
Join Date: May 2010
Posts: 1,024
Received 50 Likes on 43 Posts
05 E55 AMG, E320 CDI, Turbo E46 M3,IS300 2JZGTE,VQ35 Turbo Maxima, Mercedes 300D
Smog pump physically not present may possibly be detected in CA, Smog pump disabled in Star would not be. Just make sure your car is warmed up when you go for the test .. which it should be anyway.
Old 03-15-2015, 07:34 PM
  #10  
MBWorld Fanatic!
 
SICAMG's Avatar
 
Join Date: Jul 2014
Posts: 2,634
Received 338 Likes on 290 Posts
2005 e55 AMG
Where would I go in Star to turn it off? Can you give me details for this. Thanks
Old 03-15-2015, 07:40 PM
  #11  
MBWorld Fanatic!
 
turbo97se's Avatar
 
Join Date: May 2010
Posts: 1,024
Received 50 Likes on 43 Posts
05 E55 AMG, E320 CDI, Turbo E46 M3,IS300 2JZGTE,VQ35 Turbo Maxima, Mercedes 300D
A Google search yielded this in less than 15 seconds:

https://mbworld.org/forums/w211-amg/...rough-sds.html

Toad if you want to fix it you can also get yours remanunfactured from Ebay for reasonable price:

http://www.ebay.com/itm/Mercedes-Benz-secondary-air-pump-repair-R230-W220-W215-W211-W219-W203-AMG-/261809653275?pt=Motors_Car_Truck_Parts_Accessories&hash=item3cf512461b&vxp=mtr
Personally, I would probably take it apart to see what's wrong with it .. a little lube might be all it needs. I have taken apart Audi blower motor apart before .. and added some Silicone grease ... no more issues

Originally Posted by SICAMG
Where would I go in Star to turn it off? Can you give me details for this. Thanks

Last edited by turbo97se; 03-15-2015 at 09:17 PM.
Old 03-15-2015, 08:47 PM
  #12  
Junior Member
 
Cashville's Avatar
 
Join Date: Mar 2014
Posts: 60
Likes: 0
Received 0 Likes on 0 Posts
2004 E55
Smog pump

You can find a rebuilt one on Ebay usually and there is a thread that has a different part number for an Audi for less than $300. Mine was under the Carmax warranty and I ended up burning up three new pumps.
Apparently there is a update to the ECU that helps with this problem. My indy updated the ECU and I have been trouble free for several months.

Definitely an easy fix though.
Old 03-17-2015, 09:35 AM
  #13  
MBWorld Fanatic!
Thread Starter
 
Toadster's Avatar
 
Join Date: Dec 2011
Location: Folsom, CA
Posts: 4,064
Received 34 Likes on 29 Posts
2005 E55 AMG
Originally Posted by turbo97se
A Google search yielded this in less than 15 seconds:

https://mbworld.org/forums/w211-amg/...rough-sds.html

Toad if you want to fix it you can also get yours remanunfactured from Ebay for reasonable price:

Mercedes Benz Secondary Air Pump Repair R230 W220 W215 W211 W219 W203 AMG | eBay

Personally, I would probably take it apart to see what's wrong with it .. a little lube might be all it needs. I have taken apart Audi blower motor apart before .. and added some Silicone grease ... no more issues
Originally Posted by Cashville
You can find a rebuilt one on Ebay usually and there is a thread that has a different part number for an Audi for less than $300. Mine was under the Carmax warranty and I ended up burning up three new pumps.
Apparently there is a update to the ECU that helps with this problem. My indy updated the ECU and I have been trouble free for several months.

Definitely an easy fix though.
Old 03-17-2015, 09:43 AM
  #14  
MBWorld Fanatic!
 
kompressede's Avatar
 
Join Date: Oct 2009
Location: NY
Posts: 1,439
Received 9 Likes on 8 Posts
Sold - 05' E55
Originally Posted by Hulk
Turn it off via star and don't worry about it anymore
^ This

I have to do a little search to take care it.
Old 03-17-2015, 09:55 AM
  #15  
Super Member
 
m3j0n's Avatar
 
Join Date: Jan 2006
Location: South Florida
Posts: 605
Received 8 Likes on 6 Posts
W220 V12TT Land Yacht / W211 E55 Estate
are there instructions to "turn it off" via star? Thanks,.
Old 03-18-2015, 07:58 AM
  #16  
MBWorld Fanatic!
 
Hulk's Avatar
 
Join Date: Dec 2011
Location: Florida
Posts: 4,599
Received 102 Likes on 90 Posts
A Merc
The instructions are in this link

https://mbworld.org/forums/w211-amg/...rough-sds.html

Very easy
Old 03-18-2015, 09:00 AM
  #17  
Senior Member
 
green1212's Avatar
 
Join Date: Jun 2009
Location: PALM BEACH GARDENS, FLORIDA
Posts: 482
Likes: 0
Received 4 Likes on 4 Posts
2004 MERC E55
here is the info i posted some time ago

hope this helps man! I looked on ebay for this same pump but did not see it for the price I got it for but you can continue with the various options from this info: take care man and good luck!


2nd pump/relay
is sounds like maybe your 2nd air injection pump is dead and in short time it keep blowing the fuse due to it still getting hot/heated from malfunction. to test it, the 2nd air pump is below the drivers side headlight area under the car. it will have a wire plug you can disconnect. i dont think your pump is working anyways, when the next time you change the fuse, just disconnect the pump and leave it that way for 4-5 days. your fuse should not be blown. the relay that maybe the cause of burning out your 2nd air pump in the first place is Relay #40 inside the engine bay fuse box. part number for this relay 0025427219. also the part number for the 2nd air injection pump itself is made by bosch, part # 0001404285. when i changed my pump out, i bought one that was advertised for audi on ebay, called "New Smog Air Pump Secondary Air Pump" fits 00-05 audi s4 a6 allroad quattro turbo. look that part up on ebay and it will have the same part number, same exact locations to screw into from your cars bracket, same wire connector also. it only cost $179 free shipping there, you can call mb dealership and find out how much you stand to save by going that route. good luck and hope this helps!
Old 03-19-2015, 11:59 AM
  #18  
Junior Member
 
WesttxJR's Avatar
 
Join Date: Oct 2010
Posts: 63
Received 8 Likes on 6 Posts
2004 E55 AMG
I just did this replacement and as stated above it's really easy. I sent mine to a guy in NY and he had it back to me in 3 or 4 days, cleaned up and rebuilt. It cost $129, about 30 minutes of install, etc. The relay and fuse should also be replaced (if fuse is blown as it was on mine). For my car the relay is located by the second battery under the cabin filter and the fuse in the floor board area of the passenger seat.

I had to do this as I was 10 months expired on my inspection...and finally busted.
Old 03-19-2015, 01:01 PM
  #19  
MBWorld Fanatic!
Thread Starter
 
Toadster's Avatar
 
Join Date: Dec 2011
Location: Folsom, CA
Posts: 4,064
Received 34 Likes on 29 Posts
2005 E55 AMG
I can't believe the dealer quoted me at $1,100 for this !!!
Old 03-19-2015, 08:05 PM
  #20  
Junior Member
 
WesttxJR's Avatar
 
Join Date: Oct 2010
Posts: 63
Received 8 Likes on 6 Posts
2004 E55 AMG
secondary air pump rebuild

This is the guy i used. just pulled this off of ebay today:

http://www.ebay.com/itm/Mercedes-Ben...12461b&vxp=mtr

He did a great job and it has worked great for the last three or so months.
Old 03-20-2015, 11:48 PM
  #21  
MBWorld Fanatic!
 
turbo97se's Avatar
 
Join Date: May 2010
Posts: 1,024
Received 50 Likes on 43 Posts
05 E55 AMG, E320 CDI, Turbo E46 M3,IS300 2JZGTE,VQ35 Turbo Maxima, Mercedes 300D
Read post #11 .. already posted this and also how to turn off pump with star in that same post ..

Toad .. nothing the dealer quotes surprises me anymore. That's why I quit going to the dealer all together .. even when I had warranty, the warranty would not cover dealer labor rates in the bay area. It's nuts. No more warranties or dealers for me! That's why I love these forums ... save time and money.

Originally Posted by WesttxJR
This is the guy i used. just pulled this off of ebay today:

http://www.ebay.com/itm/Mercedes-Ben...12461b&vxp=mtr

He did a great job and it has worked great for the last three or so months.
Old 05-08-2015, 03:10 PM
  #22  
MBWorld Fanatic!
Thread Starter
 
Toadster's Avatar
 
Join Date: Dec 2011
Location: Folsom, CA
Posts: 4,064
Received 34 Likes on 29 Posts
2005 E55 AMG
Originally Posted by turbo97se
A Google search yielded this in less than 15 seconds:

https://mbworld.org/forums/w211-amg/...rough-sds.html

Toad if you want to fix it you can also get yours remanunfactured from Ebay for reasonable price:

Mercedes Benz Secondary Air Pump Repair R230 W220 W215 W211 W219 W203 AMG | eBay

Personally, I would probably take it apart to see what's wrong with it .. a little lube might be all it needs. I have taken apart Audi blower motor apart before .. and added some Silicone grease ... no more issues
ordered this part from ebay - didn't read the notes, but you ship your dead part to him and he ships back - he was nice enough to send me a rebuilt unit

he mentioned replacing the relay - although mine turns on/off as expected - it's just noisy... what relay do I need? and should I replace it?
Old 05-08-2015, 11:06 PM
  #23  
MBWorld Fanatic!
Thread Starter
 
Toadster's Avatar
 
Join Date: Dec 2011
Location: Folsom, CA
Posts: 4,064
Received 34 Likes on 29 Posts
2005 E55 AMG
bump!
Old 05-09-2015, 03:37 AM
  #24  
MBWorld Fanatic!
 
JoeNobody's Avatar
 
Join Date: Dec 2011
Posts: 1,227
Likes: 0
Received 23 Likes on 21 Posts
Mercedes
Disable through Star, forget about ever fixing SAI, and have a smoother idle on startup.

����
Old 05-09-2015, 06:56 AM
  #25  
Senior Member
 
green1212's Avatar
 
Join Date: Jun 2009
Location: PALM BEACH GARDENS, FLORIDA
Posts: 482
Likes: 0
Received 4 Likes on 4 Posts
2004 MERC E55
man think it over??

joenobody makes a lot of sense man but to answer your question: the relay is #40 inside the engine bay on the drivers side. mercedes charges about $20-30 for this relay but one can be had for cheaper on ebay. the actual part number is on the relay itself and when you look it up, it should point you to an upgraded part number. but if this pump blows, really consider disabling it via star. take care man!


You have already rated this thread Rating: Thread Rating: 0 votes,  average.

Quick Reply: Secondary Air Injection Pump replacement - FAQ?



All times are GMT -4. The time now is 11:13 PM.