W211 AMG Discuss the W211 AMG's such as the E55 and the E63

Shiny new motor

Old Aug 5, 2015 | 03:26 AM
  #26  
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Nice paint job, but all external openings into a fresh motor should remained sealed to avoid any material from "accidently " falling in until completely assembled then the last opening the throttle body should have a rag stuffed into it until finished and ready to fire. I see ports open, oil passages, oil filler opening, why waste time spending money on a build when failure could arise from this simple oversight. A wonderful build could be cut short with the engulfing of a ten mm nut.
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Old Aug 5, 2015 | 10:07 AM
  #27  
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2004 W211 E55 AMG >>gone but not forgotten > W123 280E > W124 E280 > W126 380SE
Originally Posted by amok55amg
How did they repair the cylinder walls ? it's nikasil so ...?
Close - actually it's called Alusil similar to Nikasil but without the corrosion issues. Essentially a silicone and aluminium paste is used on the cylinder walls then chemically etched away leaving nodes of very hard silicon precipitate exposed. The silicon surface is porous enough to hold oil, and is an excellent bearing surface.
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Old Aug 5, 2015 | 10:12 AM
  #28  
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2004 W211 E55 AMG >>gone but not forgotten > W123 280E > W124 E280 > W126 380SE
Originally Posted by ManuelCarrillo3


This is what the E55 AMG's V8 motor looks like when it's removed from the shell of its W211 home.

Read the rest on the MBWorld homepage. >>
Thanks Manuel!
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Old Aug 5, 2015 | 10:27 AM
  #29  
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2004 W211 E55 AMG >>gone but not forgotten > W123 280E > W124 E280 > W126 380SE
Originally Posted by Critter
Nice paint job, but all external openings into a fresh motor should remained sealed to avoid any material from "accidently " falling in until completely assembled then the last opening the throttle body should have a rag stuffed into it until finished and ready to fire. I see ports open, oil passages, oil filler opening, why waste time spending money on a build when failure could arise from this simple oversight. A wonderful build could be cut short with the engulfing of a ten mm nut.
Thanks Critter but I assure you everything is sealed!

Just after these photos were taken the motor was smoke tested for leaks and pressure tested then inspected once again to ensure unimpeded operation.
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Old Aug 5, 2015 | 11:37 AM
  #30  
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Looking good!!
What did the shop do to your cylinder walls to repair the gouges from debris?
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Old Aug 5, 2015 | 11:59 AM
  #31  
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2004 W211 E55 AMG >>gone but not forgotten > W123 280E > W124 E280 > W126 380SE
Originally Posted by Sir-Boost-a-Lot
Looking good!!
What did the shop do to your cylinder walls to repair the gouges from debris?
Thanks Chris! The damage was only slight so although there wasnt much to repair the process needs to be done carefully with specialised equipment. The Alusil process is explained in this post above:


Last edited by TheTherapist; Aug 5, 2015 at 12:02 PM.
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Old Aug 5, 2015 | 12:27 PM
  #32  
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So they just polished it with honing paste? Must have been very minor scratches then.. Why was it torn down in the first place?
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Old Aug 5, 2015 | 01:19 PM
  #33  
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E55 AMG
Any idea which gasket failed and why?
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Old Aug 6, 2015 | 07:02 AM
  #34  
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2011 E63, 2013 CLS63
I have an E55 engine with the heads off in my garage right now. I had a guy come to my house to buy a set of wheels. We were talking and he asked about the engine and what not. He put his finger in the cylinder and felt the cylinder wall. Now there is bit of dirt in there right now. Do you think you did damage, like etched the wall or something. I'm not sure how sensitive it is. I couldn't stop him, didn't have time to say "no, don't".

So what do you guys think? Am I being paranoid?
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Old Aug 6, 2015 | 09:45 AM
  #35  
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?Damage From rubbing the dirty cylinder bore with his finger?
Not a chance. It's fine.

However don't rotate the crankshaft or remove the pistons without cleaning the cylinder bores thoroughly, because you will scratch the bores that way. Clean the best you can with lint-free cloths and then blow the circumference with compressed air to get out dirt between the top ring and the piston ringland.
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Old Aug 6, 2015 | 10:42 PM
  #36  
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2011 E63, 2013 CLS63
Originally Posted by Sir-Boost-a-Lot
?Damage From rubbing the dirty cylinder bore with his finger?
Not a chance. It's fine.

However don't rotate the crankshaft or remove the pistons without cleaning the cylinder bores thoroughly, because you will scratch the bores that way. Clean the best you can with lint-free cloths and then blow the circumference with compressed air to get out dirt between the top ring and the piston ringland.
Thanks
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