C218 CLS63, 2011 - 2019

M157 intercooler system updated

Old 06-24-2012, 02:47 PM
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M157 intercooler system updated

Wanted to share this info with everyone the new M157 engines has a better intercooler system, the difference is the older system shares the water with the radiator, so both engine and intercooler can be fed by the same top up water tank, this effects the water temperature since the water pump can suck hot water from the tank via the Y pipe it shares with the radiator
The new system is that a separate top up tank is fitted for the intercooler right on top of the engine just below the computer, and the Y pipe is cancelled giving the intercooler better cooling since it doesn't have to share the radiator water! Unfortunately the parts are not available yet but once they are 20C less water temperature will be healthy for our cars.
Old 06-25-2012, 12:38 AM
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Damn, i just ordered the Renntech intercooler upgrade! Maybe i should wait for this instead.
Old 06-25-2012, 04:33 AM
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dbasons55, do you have a picture?
Old 06-25-2012, 05:05 AM
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Originally Posted by Jspeed
Damn, i just ordered the Renntech intercooler upgrade! Maybe i should wait for this instead.
That's cool when the parts are available to split the system you will benefit more from Renntech heat exchanger

Originally Posted by Misiek4
dbasons55, do you have a picture?
No I don't have a picture
Old 06-26-2012, 09:19 AM
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It would be interesting to see how it is mounted.
Old 06-28-2012, 06:08 PM
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C218 CLS63TT PP Edition1, W213 E63S
so its the same as what 55k owners were doing !!

splliting engine water from S/C water.

nice to know someone is doing it.

you are a model for modding cars bro.
Old 06-29-2012, 05:26 AM
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Originally Posted by Jspeed
Damn, i just ordered the Renntech intercooler upgrade! Maybe i should wait for this instead.
It doesnt work...enigne temp goes higher faster....cause it blocking the original cooler in front bumper
Old 07-07-2012, 09:03 AM
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Originally Posted by dbasons55
Wanted to share this info with everyone the new M157 engines has a better intercooler system, the difference is the older system shares the water with the radiator, so both engine and intercooler can be fed by the same top up water tank, this effects the water temperature since the water pump can suck hot water from the tank via the Y pipe it shares with the radiator
The new system is that a separate top up tank is fitted for the intercooler right on top of the engine just below the computer, and the Y pipe is cancelled giving the intercooler better cooling since it doesn't have to share the radiator water! Unfortunately the parts are not available yet but once they are 20C less water temperature will be healthy for our cars.
I havent really understood your post.

Did you want to say that the M157 engine has a better intercooling system than the M113k engine because is doesn't share the fluid with the engine cooling system, like on the V12 TT engine ?

What do you mean by "Older sytem" ?? the 55K Intercooling system ?

Why do you say that parts are not available ? Aren't you talking about the stock M157 intercooling system ??
Old 07-07-2012, 08:45 PM
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Originally Posted by DCMETRO22Z
I havent really understood your post.

Did you want to say that the M157 engine has a better intercooling system than the M113k engine because is doesn't share the fluid with the engine cooling system, like on the V12 TT engine ?

What do you mean by "Older sytem" ?? the 55K Intercooling system ?

Why do you say that parts are not available ? Aren't you talking about the stock M157 intercooling system ??
I mean the M157 engine has a new upgraded intercooler system so the newer cars has a better inter cooling setup
Old 08-17-2012, 11:59 AM
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I have upgraded my intercooler system this is a pic of the small tank i was talking about i have had this upgrade done 2 weeks ago and the car is running better
Attached Thumbnails M157 intercooler system updated-photo.jpg  
Old 08-18-2012, 04:34 AM
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is it custom made? i am thinking about adding a fuel cooler+oil cooler...what do you think?
i want to know more about this intercooler upgrade...looks nice as always
Old 08-18-2012, 07:47 AM
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Originally Posted by shawnha
is it custom made? i am thinking about adding a fuel cooler+oil cooler...what do you think?
i want to know more about this intercooler upgrade...looks nice as always
No those are OEM parts that comes in newer version M157 engines it's a small upgrades over our engines, it is a simple upgrade for efficient cooling solution, as for fuel cooling I don't think you really need it the engine is a direct injection, also oil cooler why? I never have seen the oil get to high temperatures it's a waste of money with no performance benefit, I would suggest you split the intercooler system just like I did on OEM parts first, and it would cost less than what you want to do, actually it reduced the air intake temperature by about 15 degrees with my existing GAD-Motors intercooling setup

Last edited by dbasons55; 08-18-2012 at 07:50 AM.
Old 08-19-2012, 04:55 AM
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dbasons55, do you have OEM parts numbers?
Old 08-19-2012, 06:43 AM
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Originally Posted by Misiek4
dbasons55, do you have OEM parts numbers?
I personally don't have them my tuner GAD-Motors gave me heads up on this upgrade and arranged the parts for my car I have no clue what the part numbers are sorry
Old 08-20-2012, 09:56 AM
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dbasons, could you be so kind and ask your tuner about it?
Old 08-20-2012, 06:16 PM
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Originally Posted by Misiek4
dbasons, could you be so kind and ask your tuner about it?
I think its better that you contact them and they might get you the parts and at the same time give you the instructions of fitting them there are some modifications that you will need to know for doing this upgrade. Its an email away here is there email you can contact them and get all that you need for this upgrade info@gad-motors.de all the best.
Old 08-21-2012, 03:40 AM
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any performance increase with this mod? is this gonna void the warranty on the car?
Old 08-21-2012, 08:19 AM
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Originally Posted by kohjul
any performance increase with this mod? is this gonna void the warranty on the car?
Maybe it would depend on your dealer or on your tuner it won't hurt to walk in to your dealer and ask them for this upgrade.
Old 08-23-2012, 02:53 AM
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Originally Posted by dbasons55
I think its better that you contact them and they might get you the parts and at the same time give you the instructions of fitting them there are some modifications that you will need to know for doing this upgrade. Its an email away here is there email you can contact them and get all that you need for this upgrade info@gad-motors.de all the best.
Ok, thx for info. I will do it.
Old 05-08-2014, 08:14 PM
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2012 CLS63AMG Kleemann K3
I tried to email Gad Motors a few time but no response. I really need this upgrade. Therefore, if anyone knows the part numbers please share. Thanks
Old 05-13-2014, 01:43 PM
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As I know you need:

1. A 278 203 01 03
2. A 278 200 03 85
3. Some rubberhose and a Y-connector.
Old 05-13-2014, 10:16 PM
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Would anyone happen to know if this upgrade is for all M157 motors or just the earlier 2012 ones?
Old 05-16-2014, 12:57 AM
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2012 CLS63AMG Kleemann K3
installation

Originally Posted by Misiek4
As I know you need:

1. A 278 203 01 03
2. A 278 200 03 85
3. Some rubberhose and a Y-connector.
I got the parts. Do you have instructions on how to do the installation?
Old 06-12-2014, 05:30 AM
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2012 CLS63AMG Kleemann K3
Intercooler Diagram

I managed to find the diagrams for both non-split system and split system from 2014 s63 AMG. I even managed to get all the parts, but our local MB dealer doesn't want to do the job since they are afraid that they will damage something. They don't take any responsibility on upgrades.
Attached Thumbnails M157 intercooler system updated-20140612_112128.jpg   M157 intercooler system updated-20140612_113132.jpg  

Last edited by Goletiani; 06-12-2014 at 05:32 AM.
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Old 10-03-2014, 07:16 AM
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2012 CLS63AMG Kleemann K3
I finally did the upgrade according to the diagrams that I posted above. On the top of splitting the system I also upgraded the inter-cooler pump. I managed to find out from the other threats that Renntech is using Pierburg CWA100.2 pump, therefore I got the pump for much lower price.

Alternatively you can also order the pump from your local MB dealer with the following part number: Mercedes SLS cooling pump Part number: A 000 500 04 86 which costs around 400USD.

Connection of wires: Zero: Ground, 3 and four: Positive pole (+)
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