CLK55 AMG, CLK63 AMG (W208, W209) 2000 - 2010 (Two Generations)

215 Diff Conversion KIT

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Old Sep 23, 2012 | 01:47 PM
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clk55 amg
215 Diff Conversion KIT

Took a little longer then expected, but its finally complete... 215mm diff with 3.55 gear and huge DSS axles. Kit is completely bolt in with 0 modifications to car. Testing at dyno and track hopefully this week. Worlds fastest benz title he we come!!!

ABS rings...
Attached Thumbnails 215 Diff Conversion KIT-abs1.jpg   215 Diff Conversion KIT-abs2.jpg   215 Diff Conversion KIT-abs3.jpg  
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Old Sep 23, 2012 | 01:48 PM
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clk55 amg
housing machined to fit heavy duty quaife...
Attached Thumbnails 215 Diff Conversion KIT-img_1408.jpg   215 Diff Conversion KIT-img_1409.jpg   215 Diff Conversion KIT-img_1410.jpg  
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Old Sep 23, 2012 | 01:55 PM
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mounts......
Attached Thumbnails 215 Diff Conversion KIT-img_1417.jpg   215 Diff Conversion KIT-img_1418.jpg   215 Diff Conversion KIT-img_1420.jpg   215 Diff Conversion KIT-img_1421.jpg   215 Diff Conversion KIT-img_1422.jpg  

215 Diff Conversion KIT-img_1423.jpg  
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Old Sep 23, 2012 | 01:59 PM
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diff installed....
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215 Diff Conversion KIT-img_1493.jpg  
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Old Sep 23, 2012 | 09:59 PM
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This is what I will have in my car but not that short of a gear and I'm running a wavetrac
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Old Sep 23, 2012 | 10:03 PM
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yes sir..... your parts are ready.... you and me are the only ones !!!
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Old Sep 24, 2012 | 03:47 AM
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My crystal ball predicts two wheelstanding CLK's in the near future. Good luck to both of ya on the record
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Old Sep 24, 2012 | 08:44 PM
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Awesome. What is stock clk55 rear gear ratio?
What hp /tq do axles break?
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Old Sep 24, 2012 | 09:01 PM
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Originally Posted by 2PRECISE
yes sir..... your parts are ready.... you and me are the only ones !!!

Originally Posted by suicidal4life
My crystal ball predicts two wheelstanding CLK's in the near future. Good luck to both of ya on the record
Im not lifting anything without a blower lol
Originally Posted by betrezra
Awesome. What is stock clk55 rear gear ratio?
What hp /tq do axles break?
208 2.82
209 3.07

I looked at Hami 209 (2005) car and his axles were much bigger than mine. I was snapping axles like twigs, never really got to launch the car hard. You break when you launch on sticky tires.

Last edited by blackbenzz; Sep 24, 2012 at 09:15 PM.
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Old Sep 24, 2012 | 10:13 PM
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C63 507 AMG DA Car #19
Bb-does the ecu deal with gear change ok?

Great hot rodder mod. Higher stall, sticky tires,and gears ====== low ets
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Old Sep 24, 2012 | 10:17 PM
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Originally Posted by betrezra
Bb-does the ecu deal with gear change ok?

Great hot rodder mod. Higher stall, sticky tires,and gears ====== low ets
Tcu needs to be tuned for gears.

I'm not going that short in gears. I'm sure with axles I would have lifted tire with stock gears. If you go too short in gear you will just spin. Plus I don't want to be revving high while cruising on the highway lol
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Old Sep 25, 2012 | 06:26 AM
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C63 507 AMG DA Car #19
There is a handy calculator for tire size, trap speed and final drive ratio out there if needed for the drag racers. Problem is what is optimal for the drag strip often stinks on the street/highway. I know I had a car with no OD and 4.10's..... 60mph max top speed.. very painful daily.
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Old Sep 25, 2012 | 07:08 AM
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I think 3.27 is good & more enough, i want to try that in my C55,

but UNFORTUNATE, my TCU is NOT able to programming it.....!!

ZAYED,,
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Old Sep 25, 2012 | 09:51 AM
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I got 3.55 and driving at 60mph its at 3000... TCU reprogrammed for gear change and transmission operation enhanced. Myself personally as soon as they make 3.73 or 4.10, they are gonna go right in. Only problems i anticipate is driveshaft or the adaptors on the ends.
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Old Sep 25, 2012 | 10:21 AM
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Did you programmed by "Star or SDS"....?, and what about the traction.....??

ZAYED,,
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Old Sep 25, 2012 | 10:41 AM
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Originally Posted by betrezra
There is a handy calculator for tire size, trap speed and final drive ratio out there if needed for the drag racers. Problem is what is optimal for the drag strip often stinks on the street/highway. I know I had a car with no OD and 4.10's..... 60mph max top speed.. very painful daily.
Yes I have the calculator but that doesn't mean you will get traction. Plus my car is more than just a 1/4 mile car.
Originally Posted by cm60k
I think 3.27 is good & more enough, i want to try that in my C55,

but UNFORTUNATE, my TCU is NOT able to programming it.....!!

ZAYED,,
I was thinking 3.22 buy will stick with 3.07 for now if I ever get a blowet

Do you not have egs52??
Originally Posted by 2PRECISE
I got 3.55 and driving at 60mph its at 3000... TCU reprogrammed for gear change and transmission operation enhanced. Myself personally as soon as they make 3.73 or 4.10, they are gonna go right in. Only problems i anticipate is driveshaft or the adaptors on the ends.
Can't wait to see what you do at the track. I have a feeling if you make big power you will just be spinning tires with those gears. Unless you back half it or do widebody. And yea driveshaft is next weak link.
Originally Posted by cm60k
Did you programmed by "Star or SDS"....?, and what about the traction.....??

ZAYED,,
Neither. And what about traction??
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Old Sep 25, 2012 | 11:57 AM
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C63 507 AMG DA Car #19
More traction.... slicks.... better axles... and wgt reduction are your friends.
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Old Sep 25, 2012 | 03:43 PM
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Originally Posted by blackbenzz
I was thinking 3.22 buy will stick with 3.07 for now if I ever get a blowet

Do you not have egs52??
Unfortunately i have EGS51(which has NO ears & tongue)......!!!

ZAYED,,
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Old Oct 11, 2012 | 01:04 AM
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Also........ I have the stock diff for sale, complete ready to bolt in. I installed a quaife with new bearing and seals and amsoil fluid. Looking for $1000 shipped.
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Old Oct 11, 2012 | 08:21 AM
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From: S.E. FLA.
05 ML-500 , 03 CLK5.5 AMG has left the Garage
Gears

The 05 ML-500 has 3.70 gears
Cheers _PTEngineering
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Old Oct 16, 2012 | 09:14 AM
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2Precise,
Where did you get the 3.55 gears? Richmond?
Good to see this coming together. The tone rings are strange though. Are you going to have modified wheel flanges with a larger spline or stock splines?
I just finally got my subframe and started looking at dropping the 215mm in my car. I have the DSS flange for the differential. Man that thing sticks out far. I was thinking of doing offset bushings like you did and then started contemplating just cutting out the back of the subframe and welding in a new plate for the rear mounts. Not to worried about duplicating it.
FYI you guys I am working on getting the PCS tcu on the CAN bus for these cars. I hope to have it set up within a few months.

Last edited by whipplem104; Oct 16, 2012 at 09:32 AM.
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Old Oct 16, 2012 | 09:46 AM
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After diff. ratio swap, is it need to reprogram the speed scale to match the new ratio.....??

ZAYED,,
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Old Oct 17, 2012 | 02:54 PM
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Yes I got the gears from richmond. Beware.... there is no shim kit and installing the gear was a ***** cause i had to machine all new shims. And richmond gears are noisy.

The axles flanges and hubs are all from DSS. I redrilled and splined the wheel hubs to 33 spline and the diff flanges are stock spline( alot bigger then the 210 diff).

A have the PCS TCU for at least 3 years now, just never bothered hooking it up... your gonna need a manual shifter for it, unless they came up with something currently. I just let eurocharged do it for now.

converting the 2 differentials is a little more difficult then bolting it up.. the mounting locations are different in 3 ways. When i did it, i dimensioned the 210 exactly and then made mounts.

Other then that, I went to the track already and went 10.4 hooking 1.6 and had zero issues.
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Old Oct 17, 2012 | 02:56 PM
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Originally Posted by cm60k
After diff. ratio swap, is it need to reprogram the speed scale to match the new ratio.....??

ZAYED,,
Yes U need to reprogram the TCU and tell it the new gear ratio. Eurocharged can do this and they will reprogram the function of the trans as well... better and faster shifting.
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Old Oct 17, 2012 | 04:09 PM
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C63 507 AMG DA Car #19
Clk in the tens!
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