How to disable the OEM brake wear sensor?
I attempted to do a forum search, but the search dialog box would just load constantly, never returned anything.
Thanks!
I got my sensor replaced when I was replacing my rotors and pads. All you need is 1 sensor for the passenger front side. The sensor is like $15 at MOST from the dealer, get it replaced!
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The sensors are a five buck item, and can be installed with your fingers once the wheel is off. There is a connector near the caliper for the sensor. Pay attention to how the cable is laid, it is important to put it back in the way you find it. Cell phone cameras are wonderful to document how it goes before you remove it.
In your situation, it sounds like the sensor connector was not well mated, or not replaced properly. It is also possible that the connector on the car need to be cleaned with alcohol or perchloroethylene. Many brake cleaner sprays are perchloroethylene. It might not be the fault of the brake shop at all, sometimes new parts just fail. It does get a bit toasty where the sensor lives, especially if the shop bedded the pads properly. The high heat might have been too much for a new sensor.
It is a nice safety feature, might as well have it working.
This is assuming that your car has had the brake sensors properly installed.
It's in the owner's manual...
The rest of you obviously don't remember my MANY threads about how poor my local dealership is. They would have had the same problem and charged me 2-3 times to fix it... blaming a separate issue each time. No thanks.
Thanks for slapping the 5 of us in the face who took the time to answer your question.
I'll be sure to ignore your posts from now on.
Just to clarify once again, the local dealer has a bad case of "billing fever". They charge you for EVERYTHING and then some. They charged me a full hour of service to change one setting on my car (took 5 minutes from the time I pulled up until the tech was done), then said I was lucky they didn't charge me the minimum of 2 hours. This is the same dealer that charges retail pricing + xx% for all parts. The same dealer that refuses to order by part number, only by VIN, even for parts I KNOW will work (I saw proof here at MBW) and even if I sign a "no return" waiver to remove their liability. It goes on and on. Everyone here keeps harping on the "reputable brake shop"... they are. They are very honest, they do a good job, and they don't overcharge. Just because they aren't fully versed in intricacies of all models of cars is no reason to assume they are incompetent, especially when the dealer has proved time and again to be.
So the 5 faces don't feel slapped... thanks to EVERYONE who responded. Thanks for the response. Thanks again to Moviela for the solution. A response does not constitute a solution, especially when it is "have the dealer replace the sensor".
This is assuming that your car has had the brake sensors properly installed.
It's in the owner's manual...
No biggie, however the way you thanked Moviela made it feel like you were slapping the 5 responders. You said "thanks to Moviela for the only answer to my question", which sounded like you wanted the rest of us to feel like we wasted your time reading our responses.
you might have found several answers, a dozen DIY's and a few good tips on how to easily do this.
ok.... time to merge with all the other brake-wear sensor threads.....
The part as Moviela said doesn't cost more than 10 bucks and very easy to install.
1. Remove the right side wheel (on 2002 C230 Coupe, not sure abt others) and turn it completely to the left to expose the brake pads.
2. Remove the clamp to expose the inside brakpad. You will see a small hole in it and a sensor that is connected to a wire hanging from above.
3. Buy a new sensor and put it in
a) replaced sensor but did not mount/install correctly
b) mounted same sensor after replacing pads
c) did not even bother replacing sensor
d) none of the above
Please keep us updated Tony
I did, in fact, locate the brake wear sensor, exactly where it was supposed to be. I pulled it out and it looked fine (and quite new). I ohmed across the sensor leads and it was shorted. So I traced the wire back and just before going through the fender wall, I found a heavily rubbed spot where the wire was worn in two. Looks like maybe a grommet or clamp was missing. I fixed the wire (cut and re-spliced) and the problem went away. My cost: about 30 minutes from driving the car into the garage until I drove it out. Had I taken it to the dealer: 2 hour minimum shop labor at $70/hour plus they always seem to find a "bad" part to replace along the way... ~$200.
I figured it wasn't something related to replacing the pads, as the sensor was cutting in and out for several days/week before I had the pads replaced. My general assumption was that once that sensor was broken, it stayed broken.
Thanks for the all the suggestions.






