Headunit Double-DIN Fabrication (Pre-Facelift)
Anyway, there was NO better deal than the one I received to get this specific headunit and I like the look and feel of it when placed in the center console to boot - so of course I went for it. I'm an extremely picky person when it comes to aesthetics, but here are some snaps of what I've come up with to make this look completely OEM:






I've recently just learned how to fiberglass hence the recent spree of projects that some of you know of :p. I then plan to prime with sandable primer - paint it flatblack and do tons of prep and finishing work. I should be done with it today..depends on how long I take with "certain" installs :p.
flip

jus playin', dawg. I'll check it out in person tonight.
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I'm also sanding it exactly to the radius of the front bezel (which comes out and swivels, so I have to be extremely careful) so it hugs it uniformly and well enough so gaps are small all around. I have yet to see how far in and out I want it to be, though.
flip
Last edited by mig888; Jul 18, 2007 at 08:05 PM.
I'm also sanding it exactly to the radius of the front bezel (which comes out and swivels, so I have to be extremely careful) so it hugs it uniformly and well enough so gaps are small all around. I have yet to see how far in and out I want it to be, though.
flip
Seriously, awesome work Flip. Nice to see that 2001-2003 period OG customization & ingenuity in the W203 threads once again.
Carlos

Saprissa@aol.com
2) Realize, the face of a radio is full of button holes that need to be filled and then dremeled, cut, shaped. Solution? Used industrial foam to form inside all the little cracks and holes. The mess looked like a huge blob.
3) Cut away at the bubbles until I arrived at a semi-flat surface...then got pretty technical with the sandpaper to create an arcing "bridge" to follow the frame of what was the original OEM radio (I can always look inside my car to reference).
4) Then came the glassing to make sure the frame holds structure - got into all the little pits - I OVERDID this part on purpose to have more to sand later (this turned out for the better).
In essence two stock parts that will fit into the stock trim that's "flush" with the protruding buttons and will have a matte-sheen to it in the end - at least, that's what I envision =D.











