M111 (2.3L) Supercharger Intake Resonator (baffled muffler) removal
I purchased my 2002 about a year and a half ago, with just over 9000 miles on it. I found this forum and started reading over all the posts. After driving the car for a little while, I found I wanted better acceleration, handling and looks. Thanks to many of you, I have been able to do all the work myself, with exception to tinting the windows, with a few good friends. Without Buellwinkle and his great posts, I would not have been able to spend so little money and achieve the results I have.
So far I have replaced the cat with a 200 cel / inch, super high flow, metallic substrate cat, replaced the resonator with a high flow resonator, replaced the muffler with a Borla muffler, for a deeper sound. I put in a K&N airfilter, expanded the diameter of the supercharger pulley by making my own aluminum ring, on a lathe, to up the boost to 9 psi. (just couldn't bring myself to pay over $700 to buy one) I removed the supercharger muffler, in the intake, for a bit more whine. Then I fabricated my own grill, as I did not see any that would give me the blacked out, "mesh" look I was after, tinted the windows and added clear side markers. I then made a fiberglass enclosure, in the stock sub location, so I wouldn't loose any trunk space, to house a 12" Pioneer sub, and installed an Alpine amp in the spare tire wheel, so I still have complete use of the spare, just in case I need it. I also wired in my 3 peice BEL radar detector with the display at the bottom of my gauges. From there I lowered it and bolted on the TSW wheels (18 x 8 front and 19 x 9.5 rear) with 215/30/18 and 265/30/19 tires. I still have to install a methanol injection kit, to lower the intake air temperature and I am working on an ignition upgrade, for a little more power.
I have pics of the mods if anyone is interested in ideas or would like to do something a bit different than what is currently offered on the market now. I also have a video, of the car, that really shows off how much the supercharger "whines" when the engine is under boost.
So, thanks again to all the people on here who are always willing to answer questions and not poke fun of the "newbies" or just telling them to do a "search". Your time and experience is greatly appriciated. Dave
The supercharger muffler is located in the intake manifold that bolts to the top of the supercharger. It is held in with three bolts. Once removed, one of the three holes needs to be filled. I tapped the hole and threaded a bolt in, with a bit of silicone on it so it wouldn't loosen.
I screwed up on the size of my front tire, in my first post. I have 225/35/18, sorry for any confusion I may have caused.
Here is a link to the video of me doin a fly-by. I also included a pic of the pulley.
link :
http://www.mindmagma.com/mpunk3/DaveBenz.mpg
Last edited by FORCEDINDUCTION; Sep 5, 2005 at 02:41 PM.
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great mods too.... congrats !
Carlos

Saprissa@aol.com

I have attached a pic of the sub and amp install along with a pic of the grill. It's raining here so as soon as I can, I will get a better detail pic of it.
I have thought about releasing parts for the car and figured I would see how this post went. Kinda testing the waters. Just so nobody thinks I am just some guy looking to make a quick buck, I am the GM at Roe Racing (www.roeracing.com). Some of the mods, that I have done to my car, could be something we are interested in adding to our lineup. However, as of now, they are not. I do not want to step on any toes of the current sponsors of this board by making this an advertisement in any way, shape or form.
So, to everyone, thanks again! I was wondering what kind of reaction I would get. This has far surpassed what I expected! Dave
Last edited by FORCEDINDUCTION; Sep 6, 2005 at 07:59 PM.
i think the reasoning is that it's better to claim gains when you have a baseline stock dyno to compare once your mods are complete.
Most people forget to do a baseline mod, so even though the end-product numbers might be impressive, there's really nothing to compare it to, and see how much gain was actually made and by what specific mods done to the engine.
Some people who have the extra cash, will dyno after each independent mod (pulley, filters, ecu reprogramm, etc....) That may or may not be feasible depending on one's budget, but it is nice to see that rarity of a pattern, in order to exactly know what is producing the higher numbers.
Good luck on your projects !! Keep up the good work !
Carlos

Saprissa@aol.com
I'm also considering putting in methanol injection once I get the pulley kit, I just dont know how much and how quick the computer will adjust the timing, which is where you get the HP gains. Let me know how it works out for you.
Oh, 'nother advantage of methanol injection is the cylinders will stay nice and clean. All of the carbon gets washed out.
It has been brought to my attention, by a moderator of this forum, that I had somehow violated the rules of posting on this forum. I entitled my first thread "Thanks To Many" to do just that... thank the people, who have shared the knowledge they have gained, with other Mercedes owners. I was happy with the results I obtained, with this information, and felt that I may have something to give back to this community and possibly help people, as I had been helped. Evidently, as stated in the reply from a moderator shown below, my "offer of help" was not appreciated by an individual. It is a shame that someone felt the need to discourage this. I never wanted to cause any problems, as I clearly stated in a previous post on this thread, and expressed these feelings to the moderator that felt I was not doing the correct thing. The reply I received, from the moderator, was that my point was "understanding" yet still frowned upon. If this is how sharing ideas to improve a vehicle is taken, on this forum, I am afraid I am not, nor will I ever be, an asset to this forum as I like to help people and share ideas. I have attached a personal message that I received, from the moderator, explaining this. If anyone can help me understand this, please chime in. Thank you for taking the time to read this, as I am clearly disappointed with the outcome of my very first thread. Regards, Dave
UNEDITED QUOTE RECEIVED FROM MBWORLD MODERATOR : "Thank You for your understanding of our current relationship with our sponsors. I can see the honesty with your previous posted statement. But understand that not all will consider it that way based on your offer of help. It would therefore be appreciated if you would remove any ambiguity this might create.
Last edited by FORCEDINDUCTION; Sep 13, 2005 at 10:21 PM.
the pic is a M271
i don't know, i've circled the parts to which i think are the mufflers,
cause there seems to be alot of rubbish in between the throttle body and the charger....hey maybe if u remove all that and replace with some mendral bend 2 ~ 2.5 inch pipings maybe it will lower the restrictions & gain some extra ponies + sound
some 1 wanna try ?
Last edited by kingkong; Sep 14, 2005 at 04:53 AM.
It has been brought to my attention, by a moderator of this forum, that I had somehow violated the rules of posting on this forum. I entitled my first thread "Thanks To Many" to do just that... thank the people, who have shared the knowledge they have gained, with other Mercedes owners. I was happy with the results I obtained, with this information, and felt that I may have something to give back to this community and possibly help people, as I had been helped. Evidently, as stated in the reply from a moderator shown below, my "offer of help" was not appreciated by an individual. It is a shame that someone felt the need to discourage this. I never wanted to cause any problems, as I clearly stated in a previous post on this thread, and expressed these feelings to the moderator that felt I was not doing the correct thing. The reply I received, from the moderator, was that my point was "understanding" yet still frowned upon. If this is how sharing ideas to improve a vehicle is taken, on this forum, I am afraid I am not, nor will I ever be, an asset to this forum as I like to help people and share ideas. I have attached a personal message that I received, from the moderator, explaining this. If anyone can help me understand this, please chime in. Thank you for taking the time to read this, as I am clearly disappointed with the outcome of my very first thread. Regards, Dave
UNEDITED QUOTE RECEIVED FROM MBWORLD MODERATOR : "Thank You for your understanding of our current relationship with our sponsors. I can see the honesty with your previous posted statement. But understand that not all will consider it that way based on your offer of help. It would therefore be appreciated if you would remove any ambiguity this might create.
but i have to say it does create a semi-advertisement for your company. if you have left the part where you said you'll be adding these mods to your company line-up in the future everything would be fine.
Last edited by FrankW; Sep 14, 2005 at 04:56 AM.
Have you ever opened that part and looked inside?







