Fuel pump help needed

Last edited by Glyn M Ruck; Jan 25, 2011 at 07:17 PM.

Look at the pics of the new pump:So, it appears the change to the late W203 and W204 that eliminated the fuel filter, did NOT in fact change it to before the pump. The pump just clearly has a standard sock filter that almost all in-tank pumps have. So, the late 203 and 204's essentially are running on unfiltered fuel. Obviously another BS cost cutting measure.
I am going to investigate adding an inline filter somehow.
The Best of Mercedes & AMG

Cheap *******s - Anyway - the pump still ingests dirt as the old ones did other than the nut & bolt catcher.
Presume they have not installed an inline filter up front??? I think you said it was no longer a service item.
Last edited by Glyn M Ruck; Jan 27, 2011 at 05:38 PM.
Cheap *******s - Anyway - the pump still ingests dirt as the old ones did other than the nut & bolt catcher.
Presume they have not installed an inline filter up front??? I think you said it was no longer a service item.
When I went to replace the filter initially, I followed the lines all the way up front, but found no filter. I was told by the lead tech at the dealer, that it was BEFORE the pump and no longer a service item.
Considering the 07 C230 is a flex fuel vehicle, I find it completely asinine that they didn't have a regularly serviced stainless steel inline filter. I will be finding a way to retrofit one. May even install a filter/water separator.

Maybe the bolt catcher is more efficient than we think but I doubt it. The reason the filter has always been after the pump is that it can't live with restriction on the suction side without cavitating at large demand.
Last edited by WaveyKat; Jan 28, 2011 at 11:24 AM.

In the words of Henry Higgings - Shaw's Pygmalion - "By George She's Got It!"
I hope

If this is the case - dealer has it wrong again!
I will crack the other side to verify.
Fuel pump replacement complete. I had just under half a tank and the fuel was 1/4" from the top of the tank ring
Good I guess in some ways, less vapor, but had to deal with all the fuel disconnecting and connecting everything. Also, the new seal was very different from the original and creates a much larger gap for the clamp ring, and I already have tightened it more than 8 Nm. This is the new 0199972345 seal, and my orginal 0169974145 was superseded. I did not use any lubricating paste like is called out in WIS part number 0009890160, as I missed that before and didn't have any on hand. I will stop by the dealer on Monday, grab some paste, and a 1/4" torque wrench. My 3/8" one won't fit in there. I will pull the clamp off lubricate the seal, and re-torque the clamp.Here is a pic of the gap:
Last edited by johnand; Jan 29, 2011 at 06:09 PM.

I should have read that closer before, but it states it is in the fuel tank sender. The real question, I have yet to find the answer to, is how often it needs to be changed. No real consensus from anyone at MB









