Upper and lower control arms front
The lower control arms unbolt with only the sway bar brackets blocking them, and those are easy to remove. So it is very easy to just replace the arm.
The upper control arm ball joints are trapped by the strut mounted to the steering knuckle, so you will have to separate the strut from the steering knuckle to get the upper control arm out. If a shop can press a new bushing in place on the upper control arms while it is still on the car, that may be an easier option. There are kits for this -- about $200 on eBay -- but if the shop has this then they will be able to change the bushing on the car.
OR ... if your front struts are going, then now is the time to replace them as well.
Last edited by jkowtko; May 2, 2013 at 10:08 AM.
Difficulty wise, it's not very difficult however, there's a few special tools that you may need. Most likely a spring compressor and a ball joint separator. Other than that it's just nuts and bolts.
As for parts, unless the arms are damaged, just buy the bushings and ball joints. However, if the cost of the bushings and ball joints come close to the cost of a whole arm, just get a new arm.
here is a link to the specific tool...
Only buy OEM lemforder bushings.....I replaced my both lower control arms on my 2002 c230, I replaced them with the lemforders ones as these are the only ones that will really last, any other brand will just die after a year....
PM me if you have any additional questions....
It is a simple job, you do have to remove the sway bar bracket or loosen them to move the sway bar out of the way to acces the big bolt...
Lemme know how it fares out...
goodluck...
Javvy
Glad to see someone is attempting this recently. I have major play in the ball joint on the lower control arm (right side).
I ordered new lemforder control arms online for $144 each. I also ordered the ball joint removal tool for $30 or so.
Questions:
- How long does it take?
- I want to confirm that this process does not require compressing the spring (ie no danger of spring popping off).
- The Mercedes doc detailing this procedure (AR33.15-P-0161P) says to tighten the bolts only when the vehicle is in the "ready to drive" condition (ie not jacked up). How is this possible without a lift? Ramps?
Thanks.
As an alternate to ramps you could try to jack up the suspension until it starts to lift off the ramps. I don't know if there's a really good jack position under the steering knuckle so I didn't attempt it ... I found the ramp method rather easy.
Last edited by jkowtko; May 15, 2013 at 09:41 PM.
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Here's the w203 wiki page:
https://mbworld.org/wiki/index.php/W203
and the specific install manuals for the control arms:
https://mbworld.org/wiki/images/b/b3..._arm_R%26R.pdf
https://mbworld.org/wiki/images/7/74...rmR%26R-1-.pdf
My Haynes manual says the same.
So your bolt must have been on it's way out if it broke. Those bolts are pretty beefy ...
after doing some research, i found that there are two ways to make sure you're doing this as accurately as possible. one way is to turn the adapter 90 degrees from the torque wrench, and this will require no calculation and you can use it just as you would without the adapter. if you choose to keep it in line with the torque wrench and you are using an 18-19 inch torque wrench, you should use about 55 lbs/ft instead of 59 before turning the nut another 120 degrees.
after doing some research, i found that there are two ways to make sure you're doing this as accurately as possible. one way is to turn the adapter 90 degrees from the torque wrench, and this will require no calculation and you can use it just as you would without the adapter. if you choose to keep it in line with the torque wrench and you are using an 18-19 inch torque wrench, you should use about 55 lbs/ft instead of 59 before turning the nut another 120 degrees.









