lowering springs
a) If you have the the same number of widely spaced coils as narrow spaced ones, then you double the initial rate when you collapse the close coils.
b) But if you have say 8 active coils, and six of them are closely spaced, then when the collapse occurs into the stiff rate, that rate is now quadruple the initial rate.
c) Bottom line for "dual rate" springs, you want more of the widely space coils than closely spaced ones, to avoid a dramitic change in rate.
ref: K_spring = (Gd^4)/(8ND^3) for linear spring, d=wire dia, D=coil dia, N=number of active coils
The above can be clearly seen in pics of the typical H&R Spring options:
http://www.hrsprings.com/products/springs/
Sport Springs, Black
The standing springs have mostly a wide coil spacing, with a few close ones at the bottom. These are the desireable type c springs described above.
The ones ready to roll on the table also have mostly widely spaced active coils. All the very close coils to the left will loose their gaps when installed in the car, and are considered just like a spacer made of inactive coils.
Super Sport Springs, Blue
The standing ones have about an equal number of close and wide spaced coils ( type a above ) and will have a sharp 2X rate increase at moderately high compressive loads. The coils flat on the table appear to be the same way. "These high tech progressive springs retain superior ride comfort" ... well that's debatable !
Race Springs, Red
These are somewhat unusual, in that they are very high rate springs that don't require a coilover set-up, but do require race shocks like koni sports. The coil spacing is constant, for a linear constant rate.
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PS if you think the SuperSports are too harsh, keep it stock. Theses springs are barely worse than the stock sport suspension. Im willing to bet the Spring rates are probably the same, just a shorter spring.
Well, I'll wait till knightmare69 gets his and then possibly based off his results I will add those to my h&R ss springs if it ends up being a good combo
If you don't mind, please answer the 9 questions listed above. Also a few just for you :
On your custom springs, did you go linear, were the oem's linear?
When you installed the SS's, did you get most of the full drop right away?
With the SS's, do you think the car sat without coil binding the closely spaced coils?
With dual rate springs like these, you are supposed to ride w/o coil bind in the closely spaced coils, for a slightly stiffer ride with all coils "active", vs oem rate.
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1) what size wheels ? 19s right now (have 5 sets 18s,19s)
2) did you change shocks from oem ? No cant I have dynamic handling
3) did you change shocks, if yes was it before, during, or after spring install ? N/A
4) how many miles on odo when SS springs installed ? 10500
5) did you change thickness of front or rear spring top cushions ? rear
6) what installed thicknesses of F&R cushions ? Front stock rear 5mm
7) dealer installed or who else ? self installed I part own a shop
8) did you modify/cut the rubber bump-stops on the shocks ( hidden by front bellows and rear outer dust shield ) ? No, didnt need to fit perfect
9) at final assembly, was the car put in an "as driven" condition when the rear lower shock mounts were torqued ? Yes. All fasteners were torqued to MB spec
On your custom springs, did you go linear, were the oem's linear? OEMs were linear, the SS were dual rate coils, the customs are linear with one dual rate turn 2/3 of the way up
When you installed the SS's, did you get most of the full drop right away? Yes, they settled another 25% in 2k miles
With the SS's, do you think the car sat without coil binding the closely spaced coils? Initial install they were almost touching, the plastic outside barrier was slightly touching in spots but there was space. after settling the dual rate section is touching limiting travel
With dual rate springs like these, you are supposed to ride w/o coil bind in the closely spaced coils, for a slightly stiffer ride with all coils "active", vs oem rate. Yup, thats not the case w the SS, I did another install on a w204 last year and his settled and hes riding touching. I think best install would be to take sports and cut a half coil off them, they have proper spacing and a much better ride when settled.
2) did you change shocks from oem ? No cant I have dynamic handling
3) did you change shocks, if yes was it before, during, or after spring install ? N/A
4) how many miles on odo when SS springs installed ? 10500
5) did you change thickness of front or rear spring top cushions ? rear
6) what installed thicknesses of F&R cushions ? Front stock rear 5mm
7) dealer installed or who else ? self installed I part own a shop
8) did you modify/cut the rubber bump-stops on the shocks ( hidden by front bellows and rear outer dust shield ) ? No, didnt need to fit perfect
9) at final assembly, was the car put in an "as driven" condition when the rear lower shock mounts were torqued ? Yes. All fasteners were torqued to MB spec
On your custom springs, did you go linear, were the oem's linear? OEMs were linear, the SS were dual rate coils, the customs are linear with one dual rate turn 2/3 of the way up
When you installed the SS's, did you get most of the full drop right away? Yes, they settled another 25% in 2k miles
With the SS's, do you think the car sat without coil binding the closely spaced coils? Initial install they were almost touching, the plastic outside barrier was slightly touching in spots but there was space. after settling the dual rate section is touching limiting travel
With dual rate springs like these, you are supposed to ride w/o coil bind in the closely spaced coils, for a slightly stiffer ride with all coils "active", vs oem rate. Yup, thats not the case w the SS, I did another install on a w204 last year and his settled and hes riding touching. I think best install would be to take sports and cut a half coil off them, they have proper spacing and a much better ride when settled.
I wonder if H&R actually planned for coils to touch or if this is a defect and you I can return them for credit towards coils under warranty

PS- do you have to remove your wheels to see if coils are touching or can you just look from under your car if it is on a lift?
some people report the ride better than stock ...... Better meaning it gave them the stiffer ride needed for cornering and braking, but delivered in a strait forward way ... not dual rate springs, bump stop worries, etc.
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The Best of Mercedes & AMG
When you installed the SS's, did you get most of the full drop right away?
Yes, they settled another 25% in 2k miles
With the SS's, do you think the car sat without coil binding the closely spaced coils?
Initial install they were almost touching, the plastic outside barrier was slightly touching in spots but there was space. after settling the dual rate section is touching limiting travel
With dual rate springs like these, you are supposed to ride w/o coil bind in the closely spaced coils, for a slightly stiffer ride with all coils "active", vs oem rate.
Yup, thats not the case w the SS, I did another install on a w204 last year and his settled and hes riding touching.
I think best install would be to take sports and cut a half coil off them, they have proper spacing and a much better ride when settled.

I'd conclude that most of the cars, esp the C350's, with H&R SS's installed are just riding on the stiff coils, like you experienced. This would be especially true for the C350, that uses the same SS spring as the C300. It also reflects a design error on H&R's part.
Was the other W204 you worked on a C350 like yours?
I also like the idea of cutting a coil on the H&R sport springs. Not a problem if the spring end fits are suitable for a cut, and it's done carefully.
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John's position is that if it is sold by H&R (and designed in Germany) the product is good and as advertised. Also, he said complaints about this application were rare if any. When I brought up the point that, based on jimmythegreek's findings, the C350 rested on the stiff spring condition, and not on the soft condition, he went back to repeating his position.
He had initially prommised to email me pic's of these SS springs for MB cars, but was later told he could not do that. So, if anyone has pic's of the SS springs, or pics of the oem springs, both not installed, please post them.
Also, if you find that you don't like the springs because they don't ride as advertised, they would consider a refund on the springs only.
http://www.hrsprings.com/products/springs/
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I'd conclude that most of the cars, esp the C350's, with H&R SS's installed are just riding on the stiff coils, like you experienced. This would be especially true for the C350, that uses the same SS spring as the C300. It also reflects a design error on H&R's part.
Was the other W204 you worked on a C350 like yours?
I also like the idea of cutting a coil on the H&R sport springs. Not a problem if the spring end fits are suitable for a cut, and it's done carefully.
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thought the cars had the same suspension and shocks originally...?
Don't get me wrong, I'm all for saving money when possible, ****, I've even got replica rear window and trunk spoilers, but those are exactly what it is, spoilers that serve no function and therefore corners can be cut (no pun intended) but now you guys are talking about cutting a coil off the H&R and I am just disappointed.
John's position is that if it is sold by H&R (and designed in Germany) the product is good and as advertised. Also, he said complaints about this application were rare if any. When I brought up the point that, based on jimmythegreek's findings, the C350 rested on the stiff spring condition, and not on the soft condition, he went back to repeating his position.
He had initially prommised to email me pic's of these SS springs for MB cars, but was later told he could not do that. So, if anyone has pic's of the SS springs, or pics of the oem springs, both not installed, please post them.
Also, if you find that you don't like the springs because they don't ride as advertised, they would consider a refund on the springs only.
http://www.hrsprings.com/products/springs/
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HOWEVER, lets be clear here, we are riding aftermarket springs on STOCK Shocks. I too am guilty of this and followed the boards incomplete feedback on this combo which is why I rethought my position and decided to order the bilstein shocks before launching complaints about the bad design of H&R springs. Until my bilsteins arrive and are installed, I hold my tongue on their true performance.
Last edited by Knightmare69; Jul 10, 2012 at 10:37 PM.
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As I recall the difference between the C350 and C300 is the stroke. Going back to when the engines were similar and both port fuel injected:
1) the extra stroke requires a taller block = more weight
2a) the thing called crankshaft needs to be much bigger at the mains for the higher torque = more weight
2b) crankshaft also must have more offset to the rod bearings to create the extra stroke = more weight
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Last edited by kevink2; Jul 11, 2012 at 06:54 PM.
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c350 weight: 3,615 pounds
c300 weight: 3,527 pounds
88 extra Pounds enough to compress coils into each other?


