Transmission cooler lines
One of the things they mentioned on their paperwork was 'Transmission cooler lines leaking heavily.' I'm trying to look up some information on this but can't find anything. Can someone here tell me 1) if this is something I need to be worried about 2) how I can check myself to see if it's leaking 3) how to fix it and 4) can I add oil back in to keep the level proper until I can fix it? I've done all the service myself up until now and am pretty good at fixing things if I have some guidance and I personally don't trust these guys so any help is appreciated.
Last edited by menappi; May 6, 2016 at 05:28 PM.
I would put the car on ramps and remove the plastic covers that run along the bottom of the engine bay and look for any leaks. Tranny fluid is usually red (unless Mercedes has special fluid), so if you see any of that then you've hit the spot.
As far as fixing, it depends where the leak is. Is it a leak in one of the lines itself, at the junction where it connects to the tranny, etc? If it's just a leak in the lines you might be able to splice in rubber hose. Not everyone likes using rubber hose, but I ran it in my Corvette which ran high temperatures and never had an issue.
- If you look at figure four on this page you'll see a junction of the tranny cooler lines. This should give you an idea of what they look like...
http://www.pelicanparts.com/techarti...eplacement.htm
Look here to see how to replace fluid/filter and also check the level.
http://www.pelicanparts.com/techarti...eplacement.htm
One of the things they mentioned on their paperwork was 'Transmission cooler lines leaking heavily.' I'm trying to look up some information on this but can't find anything. Can someone here tell me 1) if this is something I need to be worried about 2) how I can check myself to see if it's leaking 3) how to fix it and 4) can I add oil back in to keep the level proper until I can fix it? I've done all the service myself up until now and am pretty good at fixing things if I have some guidance and I personally don't trust these guys so any help is appreciated.

There's not much to checking the cooler lines. Can you wrench at all? With the car up on stands all you have to do is remove the lower covers to see the entire length of cooler hose. You can also rent some lift time. All you need is an 8mm socket if memory serves.
There's not much to checking the cooler lines. Can you wrench at all? With the car up on stands all you have to do is remove the lower covers to see the entire length of cooler hose. You can also rent some lift time. All you need is an 8mm socket if memory serves.
Where exactly do the hoses stretch (what direction, from where to where)? I'm gonna jack the car up as soon as I can get into a garage and check it out.
Where exactly do the hoses stretch (what direction, from where to where)? I'm gonna jack the car up as soon as I can get into a garage and check it out.
My money is on a greedy service advisor. Good luck, and report back!
Trending Topics


ATF has a distinct smell. If it get dirty in can look like oil. First ATF looks black from the friction material in the tranny. Looks more red after the first change.
The Best of Mercedes & AMG
This seems to be a culprit. It looks like it's has some oil on it and there was some buildup on the plastic underside that seems to have been blown back from highway driving.
Upclose. Is this a cooler line? I can't tell but the green area seems to be the area with the issue. This tube seems a little loose (i can move it around and twist it) - can it be tightened? If so, how? How does this tube attach properly to whatever it's connected to? I don't want to move it one way or another and potentially risk making it worse.
This is where that line (along with the second one behind it, which looks clean and dry) connects. Looks a little dirty but doesn't seem to be leaking anything????
What do you guys think?
<img src="https://farm8.staticflickr.com/7481/26413796503_c6ee08117a_o.jpg" width="640" height="469" alt="Untitled">
Last edited by cvx5832; May 14, 2016 at 09:09 PM. Reason: Added text


BTW: on the 2009 e320, the AFT cooler does not appear to be connect to the radiator. The cooler lines from the external cooler goes directly to the transmission. So not antifreeze contamination possible?
Last edited by dave2001auto; May 15, 2016 at 12:43 PM.
Side note, I wouldn't be surprised if the leak is cause by rolling the o-ring when it was assembled at the factory, i.e. not enough assembly lube.
<img src="https://farm8.staticflickr.com/7237/26435643124_12a135cfb5_o.jpg" width="800" height="600" alt="Untitled">
Side note, I wouldn't be surprised if the leak is cause by rolling the o-ring when it was assembled at the factory, i.e. not enough assembly lube.
<img src="https://farm8.staticflickr.com/7237/26435643124_12a135cfb5_o.jpg" width="800" height="600" alt="Untitled">

With the tool inserted, the hex is so you can twist the hose side to side to break any o-ring stiction.
If it gets to the point where you are thinking of taking it to the dealer, you could always cut the lines and splice hose in. Knowing how much Merc dealers like to charge ridiculous amounts of money for small things, I'd do that in a heartbeat over having them fix it.
It doesn't seem to be leaking very much (very minimal actually) but the leak is definitely coming from where I marked on the image I took. Can someone confirm how the line is installed? Is it held in place by those C clips (like the below image) and just pressed in or is it tightened ? I'm scared to start yanking on it out of fear or making it worse.
If I were to just take the hose apart and disconnect it right where the leak is, would oil come pouring out? The actual rubber hose seems fine - the problem is the joint where it connnects.
Usually a little tranny fluid will come out of the lines if disconnected, but unless the car is on it won't pump out.
I also wonder if the metal end is flared. Usually if someone is installing an aftermarket tranny cooler the kit will have some sort of flared line to splice into the existing hose.
If you look at this: https://www.google.com/search?q=flar...jGnHY6r2b7M%3A
you'll see that you could theoretically cut that whole junction thing out and just splice that thing in...


You will need to clear up the area before disconnecting the hose from the pipe, so dirt will not enter the fluid lines. I would also thoroughly clean the connectors before refilling.
The only thing I'm worried about is disconnecting the line and losing oil..I'm hoping only minimal stuff drips out? I've also been reading a lot about compression fittings (on the hard tube end) but it seems like cutting+flaring+sliding a rubber hose over it with hose clamps would be a lot more secure...
Unless anyone knows if the internal o-rings are replaceable?
Similar to this:






