gas smell in oil, cabin, and p0441
1. Gas smell when idling. Not all the time, on and off. I lifted the back seat and didnt smell or see anything. I don't visually see anything in the engine compartment. Also gas smell in oil. Looks a bit thin.
2. I have a check engine light. P0441, incorrect purge flow. The dealer replaced the purge flow valve a few years back. Since then the light would come on, stay on, and then shut off for a period (I would run it over to get smogged when the light went off).
I tested all vacuum lines I could reach for leaks with propane and didn't find anything. Gas cap replaced. For a minute the light went off right after new gas cap, but went back on and has been on since. Tried low fuel in tank, middle level, and full. No difference.
Performance is perfect. Starts fast, no rough idle, no misfire or stutter. I do hear slight knock when listening closely.








After that I'd be focussing on the fuel vapour setup. You said the purge valve had been changed - what about the cannister? Possible that its reached the end of its life andbits clogged - That alone will upset the purge valve and might account for your fault code.
Last edited by BlackML550; Mar 12, 2025 at 03:51 AM.
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The bouncing oil fill cap may also indicate that the low side of the crankcase vent system is insufficient. That leads to the rusty dipstick, but I don’t think it’s directly related to the codes.




If your fuel vapor purge system is also okay, then it’s hard to know what is triggering the codes.
(the codes are another issue, I was just wondering if they could be thrown if there was a crankcase ventilation problem. I do have diluted oil, rusted dipstick, and oil leaking.)
Last edited by 2014; Feb 2, 2026 at 08:59 AM.




(the codes are another issue, I was just wondering if they could be thrown if there was a crankcase ventilation problem. I do have diluted oil, rusted dipstick, and oil leaking.)
But that didn’t get rid of the codes. Sometimes I had the small leak, others the large leak - gas cap off warnings. I took the car to a local indie MB shop and the owner, who I know well, found the cracked evaporative canister. The crack was invisible unless you moved the canister with your hand. I gave him a few $$ for diagnosis and changed it myself with a used one from eBay.
I put it back together and while engine cold, theres vacuum at the oil cap. When warm, cap bounces. I know the bleeder was clogged so I am glad to have that replaced. I have a valve cover on the way and will just do that too. Will see what happens after that.
Still have the 441 code and now the 2422 is back
(I checked the ohms on the canister check valve to make sure that didnt go bad in the few days its been on but it checked out good) so I ordered the on tank pressure sensor and when it arrives I will lower the tank and replace it. I also took the canister off again and thoroughly inspected it. Nothing rattles when I shake it, no visible cracks, no clogs, and I capped and blocked outlets and pushed air in, seamed to hold good.Unfortunately now I am getting a random all 4 cylinders misfire (it runs and idles beautifully), so I sprayed maf fluid all over the throttle body and intake manifold, actually everywhere a leak is possible, and got no indication of a leak (new intake manifold gaskets and new throttle body gaskets).

On the PCV blow-by issue, I replaced the low side check valve,and bleed valve (which was clogged), and made sure the other hoses were in perfect shape. That repair did not stop the oil cap from bouncing around, especially when warm, so I got a new valve cover and am in the process of putting that on right now. There was oil leaking into one of the spark plug inlets so I guess it was needed anyway.
*During the cleaning of where the vavle cove fits on, I very lightly brushed against the plastic timing chain guide with the rag and the little pegs that lock it on, broke off and fell in. I cannot believe how brittle and fragile those are. Now I have to flush them out, another headache to add
Hopefully I can find them in the oil pan or in oil when I drain it all out. I just cant get a break... Timing chain Guide pegs that fell in: I sucked out the oil, strained it, no pegs, so I removed the drain plug and put a pan down and poured 5 quarts of oil down the timing chain area so it would would maybe flush the little pegs out the drain. I did that a couple times but didnt get the little plastic timing chain guide pegs. Im hoping they will get caught up in the drain pan. Since this happened I have been rewatching all of the valve cover job videos online and have been noticing broken pegs!!!--I added a snapshot from one of them below.
I also found a lot of oil leaking from the Turbo Line. Theres a thread on a fix for that that I will try out. Pics of that included below.
Heres the article that helped with that issue: https://mbworld.org/forums/e-class-w...m_content=post
The fault codes p0441 and 2422 have not come back and I am hoping they won't since replacing the on tank fuel pressure sensor. Fingers crossed. Also looks like oil leaks were dealt when the valve cover was replaced. Again fingers crossed.
Thanks everyone for all the advice and I will update again in a bit.






