C219 CLS55 and CLS63, 2004-2010

ND-Photo.nl's 2005 CLS55 Build thread

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Old Aug 5, 2022 | 02:45 PM
  #126  
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CLS63 AMG
You can just swap out the covers??
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Old Aug 5, 2022 | 04:43 PM
  #127  
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2006 CLS55 AMG, 2005 SLK 350 AMG
Originally Posted by nd-photo.nl
Thanks for sharing my man, that makes for a major difference! I will probably go the easy route and swap out the covers
By covers you are saying the lens - that turns cloudy over time? Are those available?
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Old Aug 5, 2022 | 07:24 PM
  #128  
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Yep, aftermarket. For that price I'm willing to take a chance

https://www.aliexpress.com/item/1005003575422609.html
https://www.aliexpress.com/item/1005003228764160.html
Amazon Amazon
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Old Aug 6, 2022 | 08:30 AM
  #129  
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2006 CLS55 AMG, 2005 SLK 350 AMG
In case you have not come across Alex with Liget Street Cars here is one of his videos on replacing the headlight lens on his E55.
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Old Aug 6, 2022 | 04:49 PM
  #130  
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Off course haha, I studied his videos before I bought the CLS
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Old Aug 7, 2022 | 06:35 PM
  #131  
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Repaired the airhose going from the compressor to the valve block. I had a Macguyver solution in place, but that didnt hold. So bought the repair kit from MB, cost about 20 euro for 1.5m of airhose. Should've done that immediately haha



The Macguyver solution with reinforced vacuumhose. The hose was strong enough, but the clamps dont give enough force.



New airline in place. Had a piece of hose which fits the airline perfectly (added protection against rubbing).

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Old Aug 7, 2022 | 06:40 PM
  #132  
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New curtains / accordeons / whatever you call them for the roof window. Looks nasty in a luxury interior if those things are ripped (both were). Small repair with maximum impact

They are quite easy to replace, start with the window open, you will see 1 tab exposed. Lift it with a flathead screwdriver and then you can continue from the inside. On the inside there is a hard plastic piece of trim (in the front of the window) which slots in the trim (on each side) with a small tab.





New vs old



Problem solved!

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Old Aug 8, 2022 | 08:23 AM
  #133  
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Originally Posted by MB Knucklehead
You can just swap out the covers??
Originally Posted by machild
By covers you are saying the lens - that turns cloudy over time? Are those available?
Check out this video from LegitStreetCars

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Old Aug 9, 2022 | 06:50 PM
  #134  
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Created a simple video on how to replace the Airmatic ride height sensors

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Old Aug 15, 2022 | 09:12 AM
  #135  
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Added some yellow tintwrap to the foglights (as a tryout). I dont think I will keep this look, but fortunately its easy to remove

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Old Aug 15, 2022 | 09:18 AM
  #136  
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Refreshed the main parts of the front suspension. Bought the special C-clamp tool for the lower ball joints for about 40euro (which isnt bad).



New arms, thrust arms, inner + outer tie rods and lwer ball joints



Special tool at work



A little looksie behind the knuckle



But then I found out I had the wrong ball joints delivered. So project was coming to a stop...Ball joints did not have the lip to press them in.



Had to use some heat (torch) to get the 21mm nut for the outer tie rood to break loose. Then I also found out my tie rod toolkit did not have the correct size (41mm). I made the decision to keep the inner tie rod for now and only replace the outer tie rods. gave it a good lube with fresh ball joint grease.





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Old Aug 15, 2022 | 09:23 AM
  #137  
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Old and new thrust arm. They were also aftermarket, so somebody replaced them already (good!)



All 4 suspension bolts looked like this. Why...



One of the outer tie rods looked like this



Couple of days later, the correct ball joints had arrived so we could continue



OE arm vs new aftermarket arm



Decided to also replace the upper ball joints (correct choice)



Everything in place! Need to do an alignment next.

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Old Aug 15, 2022 | 06:24 PM
  #138  
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MERCEDES AMG GT, MERCEDES CLS63 AMG, MERCEDES G63 AMG, MERCEDES CL63 AMG
Originally Posted by nd-photo.nl
Old and new thrust arm. They were also aftermarket, so somebody replaced them already (good!)


In with the new! Definitely makes it tight and solid!
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Old Aug 16, 2022 | 06:07 AM
  #139  
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I havent done a proper shakedown yet, is planned for tonight
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Old Aug 19, 2022 | 07:07 PM
  #140  
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Shakedown was successful & today I passed yearly MOT in the Netherlands. I have to drain the ATF again, as I was a little bit sloppy with the oil pan of the gearbox. Seems the gasket on the corner with the heatshield was not seated correctly, so I will have to do that again ​​​​​​​
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Old Aug 19, 2022 | 08:21 PM
  #141  
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MERCEDES AMG GT, MERCEDES CLS63 AMG, MERCEDES G63 AMG, MERCEDES CL63 AMG
Oh man that's definitely a pain. Will you be reusing the oil? BTW congrats in passing the MOT.
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Old Aug 20, 2022 | 06:18 AM
  #142  
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Yes, I will be reusing it as it barely has 100km on it at this point.
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Old Aug 21, 2022 | 01:55 PM
  #143  
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Pictures from the gearbox maintenance:

10 Liters of Liquimoly gearbox oil



Servicekit


New conductor plate





Dirty valvebody (see the black residue on the valvebody)





New conductorplate in place



All back in place

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Old Aug 21, 2022 | 02:02 PM
  #144  
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After refitting and refilling, the car wasnt driving. With the iCarsoft I checked and noticed that the wrong gear was chosen (not corresponding with the gear lever). I tried the gearbox reset with the iCarsoft, but that didnt work and I went into mini panic mode. The day after, I drained the gearbox again and checked the seating of the valve body. I expected that the yellow lever wasnt sitting correctly, so I just wanted to make sure.

In the end, I performed a reset using the video below (method 2) and all was working again. So the 2nd drain wasnt needed at all










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Old Aug 21, 2022 | 02:10 PM
  #145  
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Bought new wheel bolts for the front. I bought bolts with loose caps, I had this type on my Volvo S80 and read back then these should center better than the normal bolt type. I thought I bought black bolts, but it seems I didnt. Nothing some black paint cant fix

My specialist paint booth, temperature controlled and everything



Work in progress



Here you can see the clear difference

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Old Aug 21, 2022 | 02:16 PM
  #146  
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And then the other valve cover started to leak hahaha That is the last time that I will be buying Febi Bilstein gaskets. I replaced them with a Viktor Reinz gasket. I also added high temp silicone sealant to seal of the oil filler neck, as oil was seeping from there as well.

Oil on the exhaust manifold



Sealant around the filler neck.

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Old Aug 21, 2022 | 02:19 PM
  #147  
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And I used that moment to replace the old coolant expansion reservoir. It was leaking from the cap, even though I replaced the cap with a new Febi cap. The reservoir also included a new cap and new sensor.



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Old Aug 25, 2022 | 07:05 PM
  #148  
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Went on a seach and found picture of my car from 2013

by https://www.flickr.com/photos/timvanessen/, on Flickr
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Old Aug 25, 2022 | 07:06 PM
  #149  
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And some more on a popular dutch site, called autogespot.nl

https://www.autogespot.nl/spots?bran...country=&city=

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Old Aug 26, 2022 | 08:19 AM
  #150  
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Replaced the battery in my Nokia car phone

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