C32 AMG, C55 AMG (W203) 2001 - 2007

Gasket identification help - oil leak

Thread Tools
 
Search this Thread
 
Rate Thread
 
Old Apr 3, 2007 | 10:45 PM
  #1  
Code3 Performance's Avatar
Thread Starter
Banned
 
Joined: Sep 2006
Posts: 973
Likes: 1
From: Santa Barbara & Los Angeles, CA
C32, Cobra, 700hp Vespa
Gasket identification help - oil leak

During my phenolic spacer install last night, I noticed I have an oil leak. The leak is on the valve cover, but its coming from the small covers that reside on top of the valve covers. The passenger side is leaking pretty bad, the driver side is just oozing. There is only oil coming from those small covers, not the valve cover itself. I cant seem to identify what these are. Here are a few pictures of what I am talking about. I highlighted the covers in red in the drawing. Any help would be appreciated. I want to get this fixed asap.



Reply
Old Apr 3, 2007 | 10:54 PM
  #2  
splinter's Avatar
Super Moderator
 
Joined: Jul 2006
Posts: 3,365
Likes: 12
From: Orange County, CA
GMC - Miata - Trek - P-Car
Those are the oil separator housings. They are to eliminate any oil from being admitted to the intake via the PCV system.
Reply
Old Apr 3, 2007 | 11:15 PM
  #3  
Code3 Performance's Avatar
Thread Starter
Banned
 
Joined: Sep 2006
Posts: 973
Likes: 1
From: Santa Barbara & Los Angeles, CA
C32, Cobra, 700hp Vespa
Thanks for the identification. Are these gaskets available seperately? I have a lot of oil in the surge tanks.

Also, is there a standard PCV valve on these cars? If so, where is it located?

Thanks!
Reply
Old Apr 4, 2007 | 12:00 AM
  #4  
splinter's Avatar
Super Moderator
 
Joined: Jul 2006
Posts: 3,365
Likes: 12
From: Orange County, CA
GMC - Miata - Trek - P-Car
Poor choice of words on my part regarding the housings’ function. Just viewed your pictures of the surge tanks and throttle body. In my experience, that is not unusual. Obviously, they don’t keep all of the oil mist in the blowby from migrating to the intake tract!

There is no PCV valve in the circuit. It’s a closed-loop system like any other crankcase vapor containment design. However, because the vapors are readmitted into the system upstream of the throttle blade, there is no traditional PCV valve. The breather hoses (connected to the splitter) are only exposed to the slight negative pressure in the airbox tract, not intake manifold vacuum as we’re accustomed to in other marques.

Sorry, I don’t have the part numbers for the housing gaskets, but they are available separately.
Reply
Old Apr 4, 2007 | 01:18 AM
  #5  
Eurocharged Rick's Avatar
SPONSOR
 
Joined: Mar 2006
Posts: 2,517
Likes: 1
From: Ohio
...
Originally Posted by John Goodlad
The breather hoses (connected to the splitter) are only exposed to the slight negative pressure in the airbox tract, not intake manifold vacuum as we’re accustomed to in other marques.

which is why i have mine disconnected...
Reply
Old Apr 4, 2007 | 02:17 AM
  #6  
Code3 Performance's Avatar
Thread Starter
Banned
 
Joined: Sep 2006
Posts: 973
Likes: 1
From: Santa Barbara & Los Angeles, CA
C32, Cobra, 700hp Vespa
Originally Posted by 1FASTC32
which is why i have mine disconnected...
Did you just cap it off on both ends?
Reply
Old Apr 4, 2007 | 09:13 AM
  #7  
sales@eurocharged.com's Avatar
SPONSOR
 
Joined: Aug 2006
Posts: 4,909
Likes: 130
From: Houston
C63S
Sorry bro, that sucks!

Are you going to get that taken care of?
Reply
Old Apr 4, 2007 | 11:13 AM
  #8  
Code3 Performance's Avatar
Thread Starter
Banned
 
Joined: Sep 2006
Posts: 973
Likes: 1
From: Santa Barbara & Los Angeles, CA
C32, Cobra, 700hp Vespa
Ordering the gaskets as we speak. I will post the part numbers in this thread for future reference. At least it should be an easy job.
Reply
MB World Stories

The Best of Mercedes & AMG

story-0

6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

 Verdad Gallardo
story-1

Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

 Verdad Gallardo
story-2

Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

 Verdad Gallardo
story-3

8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

 Verdad Gallardo
story-4

Flawlessly Restored Mercedes 190E Evo II Heads to Auction

 Verdad Gallardo
story-5

Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

 Verdad Gallardo
story-6

Mercedes EQS Gets A Major Update: Everything You Need to Know

 Verdad Gallardo
story-7

5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

 Verdad Gallardo
story-8

Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

 Verdad Gallardo
story-9

10 Most Reliable Mercedes-Benz Models You Can Buy Used

 Verdad Gallardo
Old Apr 4, 2007 | 12:50 PM
  #9  
Code3 Performance's Avatar
Thread Starter
Banned
 
Joined: Sep 2006
Posts: 973
Likes: 1
From: Santa Barbara & Los Angeles, CA
C32, Cobra, 700hp Vespa
Well I just got off the phone with the parts department. They said those gaskets are not avilable seperately. My guy said he had the same issue with his car. He pulled off the covers, cleaned everything up real good, laid RTV down, torqued everything, and has not had a problem since. Unless someone can obtain these, it looks like that will be the route I take.
Reply
Old Apr 4, 2007 | 01:07 PM
  #10  
moorfan's Avatar
Almost a Member!
 
Joined: Jan 2007
Posts: 66
Likes: 0
From: Virginia
2002 C32
Originally Posted by code3smith
Well I just got off the phone with the parts department. They said those gaskets are not avilable seperately. My guy said he had the same issue with his car. He pulled off the covers, cleaned everything up real good, laid RTV down, torqued everything, and has not had a problem since. Unless someone can obtain these, it looks like that will be the route I take.
Mine leak also, albeit somewhat less than yours. I haven't taken my covers off yet but it looks like there is some sort of factory RTV-type sealant pooching out from under the covers. It doesn't look to me like a real gasket on my car.

Regards,
pete
Reply
Old Apr 4, 2007 | 01:34 PM
  #11  
Code3 Performance's Avatar
Thread Starter
Banned
 
Joined: Sep 2006
Posts: 973
Likes: 1
From: Santa Barbara & Los Angeles, CA
C32, Cobra, 700hp Vespa
Thanks for the additional info pete. I will pull it apart tonight to fix it, and take some pictures of whats under there. I need to do an oil change very soon, so I want this taken care of first.
Reply
Old Apr 4, 2007 | 08:54 PM
  #12  
splinter's Avatar
Super Moderator
 
Joined: Jul 2006
Posts: 3,365
Likes: 12
From: Orange County, CA
GMC - Miata - Trek - P-Car
code3smith-

You and moorfan are indeed correct. I beg your pardon.

The approved seal between the cam cover and breather housing is actually RTV silicone. I had looked in my old hardcopy screenshots of the EPC, where it showed a gasket. Visited my dealer’s parts department manager on the way home from work today. He had a new cover in stock. Of course, it had the ubiquitous silicone seal.

Just shows to go ya, you can’t believe everything I post. Sorry about that. I owe you a tube of Permatex!
Reply
Old Apr 4, 2007 | 09:26 PM
  #13  
Code3 Performance's Avatar
Thread Starter
Banned
 
Joined: Sep 2006
Posts: 973
Likes: 1
From: Santa Barbara & Los Angeles, CA
C32, Cobra, 700hp Vespa
No worries John

You can make up for it by providing me with the torque specs on the cover bolts I picked up the RTV and want to take care of this tonight. Thanks.
Reply
Old Apr 4, 2007 | 09:58 PM
  #14  
splinter's Avatar
Super Moderator
 
Joined: Jul 2006
Posts: 3,365
Likes: 12
From: Orange County, CA
GMC - Miata - Trek - P-Car
MB specifies 8 Nm. About 5.9 Ft.-Lbs. It’s steel threading into aluminum, so go easy.
Reply
Old Apr 4, 2007 | 11:28 PM
  #15  
boohooramblers's Avatar
Super Member
 
Joined: Jul 2006
Posts: 925
Likes: 2
From: Maine
Not an AMG :(
Originally Posted by code3smith
You can make up for it by providing me with the torque specs on the cover bolts I picked up the RTV and want to take care of this tonight. Thanks.
Good info guys - another question re: the RTV.....
What is the best strategy for applying that RTV so that it doesn't 'pooch' inwards and potentially drop down?
Thanks!
Reply
Old Apr 5, 2007 | 11:52 AM
  #16  
Code3 Performance's Avatar
Thread Starter
Banned
 
Joined: Sep 2006
Posts: 973
Likes: 1
From: Santa Barbara & Los Angeles, CA
C32, Cobra, 700hp Vespa
Well I took care of the passenger side last night, since that was the one leaking so badly. I took some pictures and I will post them later. To answer the question about the RTV, there is really only one way to apply it to these covers. The cover itself has a nice U shaped groove built in. Where it mates up to on the valve cover is an inverted V shape. So they fit into each other. I simply filled the groove on the cover itself, then laid it back down, it spread perfectly. The only thing that was time consuming, as you probably guessed, was getting the old gasket cleaned up. That aside, its a 20 minutes job on the passenger side. The driver side looks a little more involved.

By the way, the cover bolts were loose. If you are just getting some oil vapor/dirt around your cover, I woulld clean it up, and try retorquing the bolts first. That might be all thats needed. Since my car is higher mileage, I took care of the gasket.

For the bad news of the night. I decided to retorque the valve cover bolts. I got the spec, and started tightening them. SOme needed alittle tightening, and all went fine, until the last one. I was waiting for the torque wrench to give away, but the bolt did first...$*&#^&$*)#&^*)$# So...It broke towards the top of the bolt, which leaves me some room to try and get some needlenose on it to back it out. Its too narrow to try and tap. That was the only good news was that the bolt was still threaded, and didnt break off inside.
Reply
Old Apr 6, 2007 | 10:43 AM
  #17  
boohooramblers's Avatar
Super Member
 
Joined: Jul 2006
Posts: 925
Likes: 2
From: Maine
Not an AMG :(
Originally Posted by code3smith
Well I took care of the passenger side last night, since that was the one leaking so badly. I took some pictures and I will post them later. To answer the question about the RTV, there is really only one way to apply it to these covers. The cover itself has a nice U shaped groove built in. Where it mates up to on the valve cover is an inverted V shape. So they fit into each other. I simply filled the groove on the cover itself, then laid it back down, it spread perfectly. The only thing that was time consuming, as you probably guessed, was getting the old gasket cleaned up. That aside, its a 20 minutes job on the passenger side. The driver side looks a little more involved.

For the bad news of the night....... I was waiting for the torque wrench to give away, but the bolt did first...$*&#^&$*)#&^*)$# So...It broke towards the top of the bolt, which leaves me some room to try and get some needlenose on it to back it out. Its too narrow to try and tap. That was the only good news was that the bolt was still threaded, and didnt break off inside.
Thanks for the RTV info - good to know. That sucks about the hex bolt - I hope they aren't hard to replace. I'll definitely be watching out for this when I do the same job.
Reply
Old Apr 6, 2007 | 11:38 AM
  #18  
Code3 Performance's Avatar
Thread Starter
Banned
 
Joined: Sep 2006
Posts: 973
Likes: 1
From: Santa Barbara & Los Angeles, CA
C32, Cobra, 700hp Vespa
I ordered a new VC to CH bolt. As soon as I get it, I will see if I can back the old one out, and simply replace it with the new bolt. I dont really want to pull the whole cover...
Reply
Old Apr 6, 2007 | 03:45 PM
  #19  
moorfan's Avatar
Almost a Member!
 
Joined: Jan 2007
Posts: 66
Likes: 0
From: Virginia
2002 C32
Originally Posted by code3smith
I ordered a new VC to CH bolt. As soon as I get it, I will see if I can back the old one out, and simply replace it with the new bolt. I dont really want to pull the whole cover...
It disturbs me severely that a bolt for a valve cover would just break under sub-spec torque loads.

Regards,
Pete
Reply
Old Apr 6, 2007 | 04:24 PM
  #20  
Code3 Performance's Avatar
Thread Starter
Banned
 
Joined: Sep 2006
Posts: 973
Likes: 1
From: Santa Barbara & Los Angeles, CA
C32, Cobra, 700hp Vespa
I agree. But I just write it off to being a weak bolt in the first place. No one has probably ever tightened it back down. Like John said, it’s steel threading into aluminum, so go easy.

Honestly, its happened to me once before on another vehicle. On that car, I had to pull the cover to get the bolt out. I am crossing my fingers that wont happen here.
Reply
Old May 5, 2007 | 10:37 PM
  #21  
splinter's Avatar
Super Moderator
 
Joined: Jul 2006
Posts: 3,365
Likes: 12
From: Orange County, CA
GMC - Miata - Trek - P-Car
Originally Posted by code3smith
...Any help would be appreciated...
Brandon,

Because you asked privately to borrow my W203 service DVD to help resolve some of your car’s idiosyncrasies, I felt compelled to offer assistance to a fellow AMG owner and MBWorld member.

I’ve enjoyed working with and improving the performance of my cars for more than three decades. There are few things, besides family and my livelihood, which provide greater pleasure than my beloved mechanical toys. I’ve willingly loaned and shared tools, techniques, knowledge and literature with myriad fellow enthusiasts over the years. Never, not even once, has any item I’ve loaned failed to be returned in a timely manner. Until now. I’ve busted many a knuckle, on several occasions, to aid a friend or fellow automobile aficionado. I will continue to do so because it’s ingrained in my (however faulty) character.

When I paid to send my disk (via overnight express) to you early last month, it was with the expectation that you would return it in due course. Unfortunately, you have not yet returned the disk. As I have communicated with you, I have several pending projects that require due diligence and research from my MB service disk.

Alas, you have continued to ignore my Emails and PMs about its return. Why have I been rebuffed for my sincere attempt to help you?

John
Reply
Old May 9, 2007 | 11:56 PM
  #22  
splinter's Avatar
Super Moderator
 
Joined: Jul 2006
Posts: 3,365
Likes: 12
From: Orange County, CA
GMC - Miata - Trek - P-Car
code3smith-

Received the disk with today’s mail. I very much appreciate you getting it back to me.
My faith in car-crazy acquaintances has been restored. Thank you!
Reply
Old Jun 8, 2007 | 02:14 AM
  #23  
power-fade's Avatar
Senior Member
 
Joined: May 2006
Posts: 314
Likes: 2
From: Pacific Northwest
"One Man. One Engine."
This oil leak is a very common problem.
RTV is the solution. Replaced both sides.

Also had both valve cover gaskets replaced.

All done under warranty.
Reply
Old Jun 8, 2007 | 08:34 AM
  #24  
NitrogenBalance's Avatar
MBWorld Fanatic!
 
Joined: Feb 2004
Posts: 1,559
Likes: 0
From: Portsmouth, NH
none
From my understanding about the C32 crankcase system, which is little. Does the C32 just use the little vacuum created pre-blower to aid in evacuating the crankcase?? I would understand this as post blower would pressurize the crankcase. However, then the crankcase stuff would pull through the blower also right?

I currently have my CC vented to atmosphere through a catch can. I have a few plans to use a vacuum pump to evac the CC. I would like to better understand the C32 system to see what factory uses on a production F/I setup. I personally like the idea of using engine vacuum as it's free, but don't want to pull the CC gases and oil mist through the blower....

...to keep this on topic I'm also changing the same exact gaskets this weekend.
Reply
Old Nov 30, 2011 | 12:18 AM
  #25  
spatton's Avatar
Member
 
Joined: May 2010
Posts: 201
Likes: 0
2004 C32 AMG - 2009 C300 Sport
Originally Posted by power-fade
This oil leak is a very common problem.
RTV is the solution. Replaced both sides.

Also had both valve cover gaskets replaced.

All done under warranty.

so you need to re seal with rtv AND replace the gasket? i thought the RTV was used in place of the gasket?
Reply


You have already rated this thread Rating: Thread Rating: 0 votes,  average.


All times are GMT -4. The time now is 05:11 PM.

story-0
6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

Slideshow: Not every Mercedes design becomes timeless, some feel stuck in the era they came from.

By Verdad Gallardo | 2026-05-12 18:09:07


VIEW MORE
story-1
Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

Slideshow: Yes, Mercedes built manual cars, and some of them are far more interesting than you'd expect.

By Verdad Gallardo | 2026-05-02 12:36:58


VIEW MORE
story-2
Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

Slideshow: A one-of-one U.S.-spec Mercedes-Benz SLR McLaren Roadster became even rarer after a factory-backed transformation at McLaren's headquarters.

By Verdad Gallardo | 2026-04-29 11:19:28


VIEW MORE
story-3
8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

Slideshow: Before curves took over, Mercedes mastered the art of the straight line, and some of those shapes still look right today.

By Verdad Gallardo | 2026-04-25 12:05:49


VIEW MORE
story-4
Flawlessly Restored Mercedes 190E Evo II Heads to Auction

Slideshow: The 190E Evolution II shows how a homologation necessity became a six-figure collector icon.

By Verdad Gallardo | 2026-04-22 17:53:47


VIEW MORE
story-5
Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

Slideshow: Mercedes is turning one of its core nameplates electric, and the details show just how serious this shift is.

By Verdad Gallardo | 2026-04-21 13:58:06


VIEW MORE
story-6
Mercedes EQS Gets A Major Update: Everything You Need to Know

Slideshow: Faster charging, longer range, and a controversial steer-by-wire system define the latest evolution of Mercedes-Benz EQS.

By Verdad Gallardo | 2026-04-15 10:35:34


VIEW MORE
story-7
5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

Slideshow: These overlooked Mercedes-Benz models never got the spotlight, but they quietly delivered more than most remember.

By Verdad Gallardo | 2026-04-13 19:35:45


VIEW MORE
story-8
Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

Slideshow: A well-used 1991 Mercedes-Benz 300D with more than one million miles is now looking for a new owner, and it still appears ready for more.

By Verdad Gallardo | 2026-04-10 10:05:15


VIEW MORE
story-9
10 Most Reliable Mercedes-Benz Models You Can Buy Used

Slideshow: From bulletproof sedans to surprisingly tough SUVs, these Mercedes models proved that the three-pointed star can go the distance.

By Verdad Gallardo | 2026-04-08 09:55:49


VIEW MORE